Product Description
Solutions Provider of Hydraulic Cylinder
Product Description
As the professional manufacturer of hydraulic cylinder in China, we can offer you custom products to fulfill every requirement for the hydraulic cylinder market.
-Customized Sizes
-Customized Colors
-Customized Designs
-Customized Packages
-More Requirements Available
The objectives of our business are to provide high quality products and services at a cost effective price.
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Seal |
Parker, Merkel, NOK, Hallite,etc. |
Helps Links
To get a free sample, please click here |
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Paint |
Red, Grey, Yellow, Black, etc. |
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Material |
ST52, CK45, 4140, Duplex2205, |
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Certificate |
ABS, Lloyds, SGS, etc. |
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Core components |
Bearing, Pressure vessel, Pump |
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Non-standard |
Yes |
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Structure |
Piston Type, Plunger Type, Telescopic Type |
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Power |
Hydraulic & Pneumatic |
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Brand |
Guoyue |
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Sample |
Available |
Contact the experts at Guoyue today for all your cylinder requirements.
Our Advantages
We have many advantages that will help a lot to your business, including but not limited to:
1. Equipped with State-of-the-art Production Lines
Guoyue has introduced and absorbed advanced hydraulic design and production technologies from European (such as German) and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
2. Strict QC Process Before Shipping
The company emphasizes strict quality control, with each production process following standardized operating procedures, and comprehensive management systems in place to ensure that every product is processed to perfection.
3. Success in Many Projects
We have served clients with a diverse range of cylinder requirements, including construction projects, waste management, food industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
4. Professional Support in Design, Samples and Bulk Order
As we have our own factories, the more benefits you can get from us:
—–We can get the production done based on the designs, reference pictures, even your drafts.
—–There is no limit of minimum order quantity, and we never refuse the small order, even 1 unit.
—–We can offer you the free samples to check if you buy it in large quantites.
Successful Projects
As the leader in custom hydraulic cylinder design and manufacturing, we have been successful in lot of projects, including
- Aerospace industry: Particularly for such devices as landing gears and CHINAMFG flaps
- Aerial Work Platforms (AWP)
- Agricultural: Small spraying equipment as well as harvesters, loaders and tractors
- Automotive
- Civil Engineering: Bulldozers, excavators, trenchers as well as attachments
- Construction: Concrete pumps and paving applications
- Energy: Flow controls for water gates
- Food, production and manufacturing
- Forestry and logging
- Motorway repairs and maintenance
- Mining
- Materials handling: Single acting hydraulic cylinders for sale are commonly employed in such equipment
- Mechanical engineering: Operation for feeding devices as well as automated production lines, plastic forming machines and transportation devices
- Oil and gas industries
- Recycling plants: Compressing scrap metal and other materials
- Shipbuilding: Steering devices
Company Profile
Guoyue Hydraulic Equipment Manufacturing (ZheJiang ) Co., Ltd., is a high-technology enterprise that integrates research, design, development, production, operation, and service, specializing in the production of hydraulic cylinders, including single acting cylinders, double acting Cylinders, nested cylinders, rotating cylinder, low height cylinders, high tonnage cylinders, tie-rod cylinders and more.
With a registered capital of 50 million Chinese Yuan, the company covers an area of 10, 000 sqft, with more than 100 employees. Also, certified with ISO 9001/ISO 14001/ISO 45001 and many own patents, our products have been approved by clients all over the world, including USA, Europe, Middle East, Middle Asia, Southeast Asia and more countries & areas.
As the leader in custom hydraulic cylinder design and manufacturing, Guoyue serves Original Equipment Manufacturers (OEMs) with custom and innovative hydraulic cylinder solutions. The team at Guoyue liaises closely with each customer to engineer and produce cylinders for machinery, equipment or projects that incorporate cylinders into their hydraulic systems.
We work directly with engineers, business owners, procurement teams, project managers, and technical specialists who often require a custom approach to their cylinder specifications – in terms of fit, function, and overall performance.
Also, Guoyue has introduced and absorbed advanced hydraulic product design and production technologies from Germany and other European and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
We have served clients with a diverse range of cylinder requirements. We have extensive experience working within many industries and the unique needs of each – including construction projects, waste management, food Industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
Guoyue employees are at the heart of our operations. It is through the dedication of our team at Guoyue that we can consistently deliver the exact services and products required by every client.
Contact the experts at Guoyue today for all your cylinder requirements.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Low/Medium/High Pressure |
| Work Temperature: | Low/Medium/High Temperature |
| Acting Way: | Single/Double Acting |
| Working Method: | Rotary/Straight Trip |
| Adjusted Form: | Switch/Regulated Type |
| Customization: |
Available
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Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?
Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:
1. Increased Power:
– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.
2. Improved Control:
– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.
3. Enhanced Precision:
– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.
4. Versatility and Adaptability:
– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.
5. Retrofit Kits and Customization:
– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.
6. Cost-Effective Solution:
– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.
7. Professional Installation and Expertise:
– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.
In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.
Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations
Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
- Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
- Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
- Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
- Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.
In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.
How do hydraulic cylinders accommodate variations in stroke length and force requirements?
Hydraulic cylinders are designed to accommodate variations in stroke length and force requirements, providing flexibility and adaptability for different applications. They can be tailored to meet specific needs by considering factors such as piston diameter, rod diameter, hydraulic pressure, and cylinder design. Here’s a detailed explanation of how hydraulic cylinders accommodate variations in stroke length and force requirements:
1. Cylinder Size and Design:
– Hydraulic cylinders come in various sizes and designs to accommodate different stroke lengths and force requirements. The cylinder’s diameter, piston area, and rod diameter are key factors that determine the force output. Larger cylinder diameters and piston areas can generate greater force, while smaller diameters are suitable for applications requiring lower force. By selecting the appropriate cylinder size and design, stroke lengths and force requirements can be effectively accommodated.
2. Piston and Rod Configurations:
– Hydraulic cylinders can be designed with different piston and rod configurations to accommodate variations in stroke length. Single-acting cylinders have a single piston and can provide a stroke in one direction. Double-acting cylinders have a piston on both sides, allowing for strokes in both directions. Telescopic cylinders consist of multiple stages that can extend and retract, providing a longer stroke length compared to standard cylinders. By selecting the appropriate piston and rod configuration, the desired stroke length can be achieved.
3. Hydraulic Pressure and Flow:
– The hydraulic pressure and flow rate supplied to the cylinder play a crucial role in accommodating variations in force requirements. Increasing the hydraulic pressure increases the force output of the cylinder, enabling it to handle higher force requirements. By adjusting the pressure and flow rate through hydraulic valves and pumps, the force output can be controlled and matched to the specific requirements of the application.
4. Customization and Tailoring:
– Hydraulic cylinders can be customized and tailored to meet specific stroke length and force requirements. Manufacturers offer a wide range of cylinder sizes, stroke lengths, and force capacities to choose from. Additionally, custom-designed cylinders can be manufactured to suit unique applications with specific stroke length and force demands. By working closely with hydraulic cylinder manufacturers, it is possible to obtain cylinders that precisely match the required stroke length and force requirements.
5. Multiple Cylinders and Synchronization:
– In applications that require high force or longer stroke lengths, multiple hydraulic cylinders can be used in combination. By synchronizing the movement of multiple cylinders through the hydraulic system, the stroke length and force output can be effectively increased. Synchronization can be achieved using mechanical linkages, electronic controls, or hydraulic circuitry, ensuring coordinated movement and force distribution across the cylinders.
6. Load-Sensing and Pressure Control:
– Hydraulic systems can incorporate load-sensing and pressure control mechanisms to accommodate variations in force requirements. Load-sensing systems monitor the load demand and adjust the hydraulic pressure accordingly, ensuring that the cylinder delivers the required force without exerting excessive force. Pressure control valves regulate the pressure within the hydraulic system, allowing for precise control and adjustment of the force output based on the application’s needs.
7. Safety Considerations:
– When accommodating variations in stroke length and force requirements, it is essential to consider safety factors. Hydraulic cylinders should be selected and designed with an appropriate safety margin to handle unexpected loads or variations in operating conditions. Safety mechanisms such as overload protection valves and pressure relief valves can be incorporated to prevent damage or failure in situations where the force limits are exceeded.
By considering factors such as cylinder size and design, piston and rod configurations, hydraulic pressure and flow, customization options, synchronization, load-sensing, pressure control, and safety considerations, hydraulic cylinders can effectively accommodate variations in stroke length and force requirements. This flexibility allows hydraulic cylinders to be tailored to meet the specific demands of a wide range of applications, ensuring optimal performance and efficiency.
editor by Dream 2024-05-16
China wholesaler High Quality Hydraulic Hoist Cylinder with CE for Dump Truck backhoe hydraulic cylinders
Product Description
Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, Junfu brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, Junfu brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.
FC telescopic front-end cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The Junfu brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.
Designed for for Dump Truck applications, FC series cylinder with 3-6 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CZPT series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.
Workshop with advanced equipment:
Certificates: ISO9001, IATF 16949:2016, CE,etc.
FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes
Q2: What’s your cylinder’s advantages ?
The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
The steel is quenched and tempered and all raw materials are good quality from world famous companies.
Competitive price!
Q3: When your company be established ?
Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.
Q4: How about the delivery time ?
15 days approximately.
Q5: How about the cylinder’s quality gurantee ?
One year.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001, IATF 16949:2016, SGS |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
| Customized Request |
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What Are Hydraulic Cylinders?
Basically, a hydraulic cylinder is a mechanical actuator which is used to provide unidirectional force. This type of cylinder is found in many different applications, such as in elevators, construction machinery, and civil engineering.
Piston rod
Among all the components that make up a hydraulic cylinder, the piston rod is one of the most important. This part is a round chrome-plated steel bar that moves in a reciprocating motion.
In order to make this part perform properly, the manufacturer has to take care of several factors. This includes a proper analysis of the rod size. It is important to ensure that the diameter of the rod does not exceed the maximum bore size. This will avoid the situation where the rod will bend.
Another major hazard of the piston rod is buckling resistance. The amount of buckling resistance is influenced by the buckling load. The buckling load is generally calculated using Euler’s equation. The equation assumes that a compressive load is applied axially at the center of gravity. The load is also affected by the number of laminate layers.
A good way to measure the magnitude of the buckling load is to consider the number of laminate layers in the steel. The higher the number of laminate layers, the higher the buckling load.
There are many seal types available for the piston rod. A good seal will be able to work under intense pressure, but it must also be durable. The materials used to make the seals vary depending on the application.
A good seal will also prevent fluid from leaking into the cylinder. The seal must also be able to handle multiple rod movements.
Piston seals
Using the right piston seals for hydraulic cylinders is important for ensuring that the cylinders maintain the proper pressure and performance. These seals are available in a variety of materials and designs. Choosing the right seal can boost performance and lower costs of ownership.
There are two main categories of piston seals. These include dynamic and static seals. The dynamic seals are used in applications that have motion, while the static seals are used in applications that have no relative movement. The lubrication properties of the seal can also affect its life.
The materials used to manufacture the seals depend on the application and cylinder’s specifications. These seals are made from a variety of different materials, including plastics. These materials can offer higher temperatures and chemical properties, while still meeting the mechanical property requirements.
These seals are available in a variety of different designs, including single-acting and symmetrical designs. They are usually manufactured in polytetrafluoroethylene (PTFE). The material offers exceptional resistance to wear and tear, as well as high temperature performance. The seal’s surface properties are also important.
The dynamic seal is subject to radial movement when pressurized. This motion can be rotary, oscillating, or translatory. These seals must maintain a balance between sealing force and friction to ensure optimum performance.
The piston seals for hydraulic cylinders also have a function of preventing fluid from bypassing the piston. These seals are positioned inside the cylinder head, and are used to keep the sealing contact between the piston and cylinder bore.
Double-acting
Whether it is to pull merchandise off a conveyor belt, lift something off a dredging vessel or control the boom of a TLB, double-acting hydraulic cylinders are used to move objects. They provide stronger, more versatile and more precise control than single acting cylinders. They also offer more design options.
Double-acting cylinders are available in a wide range of sizes, shapes, and materials. There are also a variety of designs that include hollow plunger and high tonnage models. Each model offers a unique set of benefits for different applications.
Double-acting hydraulic cylinders are built with highly-precision dual ports to extend the lifetime of the product. They can also be equipped with position sensors to improve stroke control. These systems can also provide feedback to the controller to adjust piston movements.
The most important characteristic of a hydraulic cylinder is its ability to provide force in both directions. To do this, the cylinder alternates cycles of pressurized fluid between the pistons. The two ends of the pistons are connected with a piston rod, which extends or retracts when the desired pressure is achieved.
The cylinder also has a clamping structure. This prevents particles from entering the interior of the cylinder. Depending on the application, the clamping application can pull the workpiece into place or push it into a conveyor belt.
The best application for a double-acting hydraulic cylinder is to control the movement of a machinery. This is especially important for applications that require a large amount of power.
Foot mounting
Choosing the right type of foot mounting for hydraulic cylinders can make all the difference in the performance of your machinery. Using the wrong type can cause cylinders to bind, or even buckle, which can lead to early equipment failure. Choosing the right type of mount can also save you money in the long run.
The best way to choose a foot mount for hydraulic cylinders is to consider your application and operating environment. For example, a fixed mount may not be the best choice if you have a tight space. A pivot mount on the other hand, may not be the best option if your application requires a constant change in alignment. However, a pivot mount may be a great choice if you are actuating loads that are able to move through an arc.
A single lug mount can provide the best performance for the money. Using a single lug mount is a good idea if you are working in a tight space and have a tight budget. It is also a good idea to opt for a flange mount if your application requires a heavy column load for long strokes.
The most important thing to remember about the right type of foot mounting for hydraulic systmes is that it’s a cinch to remove it once the application is complete. There are several different types of foot mounts on the market, ranging from a simple threaded stud mount to a threaded bolt mount.
Non-differential
Basically, hydraulic cylinders convert incompressible hydraulic fluid energy into work. They are used in various applications like forestry, manufacturing, construction and mining. Hydraulic cylinders are available in different types. The most common type is the single-acting cylinder.
Single-acting cylinders are divided into spring-extend and spring-return cylinders. The former is generally used in manufacturing plants. The latter is mainly used in automation plants. The most common type of single acting cylinder is the spring-return cylinder.
The most important factor in choosing a hydraulic cylinder is the frequency of use. A cylinder with a larger bore and a longer piston rod has the potential to provide greater force transfer. It also has the capability to produce accurate changes in pressures.
When a cylinder is used in mobile equipment, it is very important that the extension and retraction speeds are consistent. This ensures that the working cycle is not compromised. It is also important to understand that a single-acting cylinder produces more force in the retraction motion than the extension motion.
An additional factor to consider is the amount of piston rod extension. A cylinder with a longer piston rod will allow for precise changes in pressures and balances. In addition, it will also make the cylinder more stable.
The cylinder also uses an internal spring to control the fluid. A steel ring and seal also provide stability. The cylinder’s piston rod can also be extended or retracted, depending on the application.
Cushioned
Various techniques have been developed to cushion cylinders. Cushioning reduces impact loading, which can cause distortion in the piston. It also reduces the shock wave in the hydraulic circuit, resulting in a quieter working environment. In addition, it minimizes vibrations and oscillations, which increases productivity.
The hydraulic cylinder assembly is comprised of a piston and a rod assembly. The piston rod enters the piston space through a groove on the inner or outer side of the cylinder. The piston rod then abuts against a cup, which is filled with a seal. The cup acts as a cushion, which restricts the flow of the hydraulic fluid. The pressure drop of the exiting fluid causes the cast iron ring to move to one side of the groove. The fluid then flows under the cast iron ring.
In addition to controlling the pressure in the hydraulic medium, cushioning means can reduce the rod velocity relative to the cylinder. However, cushioning means can also restrict the flow of fluid, which can limit the performance of the cylinder. Therefore, it is important to use cushioning means correctly.
The cushioning means should be designed at the design stage. This is important because improperly designed cylinders can cause distortion and failure. It is important to use a cushioning device that will not affect performance until the end of the stroke. In addition, it is important to perform regular preventive maintenance on the cushioning means.
editor by Dream 2024-05-15
China Best Sales 5 Stage Telescopic Hydraulic Cylinder for Lift Dump Truck Tipper Trailer Scissor Elevator Custom CZPT Perfection Hoist Type manufacturer
Product Description
Product Description
THE NORTH AMERICAN TYPE FRONT-END TELESCOPIC CYLINDERS
Thin-wall cylinders
1.The North American advanced processing technology is adopted to ensure the stable performance.
2.High quality alloy seamless steel pipe are adopted to keep big lifting capacity and light weight;
3.The application of imperial size makes it easy to replace the seals and other accessories;
4.Superior chrome-plating technology improves the corrosion resistance and hardness of cylinders;
5.The world famous brands of seals such as HALLITE, CHINAMFG and NOK ensure the sealing performance;
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Front end telescopic cylinder scope |
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Bore size |
90mm-220mm |
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Stage |
2-6 stages |
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Stroke |
Maximum 12000mm(450″) |
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Working pressure |
Maximum 210bar(3000PSI) |
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Mounting style |
CC, DC, DB |
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Painting |
Follow customers’ requirement |
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Materials and technology |
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Barrel/Tube |
1. Material: SAE1571(20#) , SAE1045(45#) ,16Mn(Q345B),27SiMn,etc. 2. Technology: cold drawn ,hot rolled,forged 3. Surface Roughness: R0.16-0.32μm 4. Choose by different working condition and requirements.
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Piston rod |
1. Material: SAE1045(45#),35CrMo,42CrMo4,etc. 3. Surface treatment: chrome plated, nickel-chromium plated, nitriding, nitrocarburizing |
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Seal kits |
1. Hallite, NOK, Parker, Hercules,Trelleborg,China made,ZheJiang made 2. Choose by different working condition and requirements. |
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Company Profile
JUNRUI specialize in the production and R&D of Dump Truck&Trailer Telescopic Hydraulic Cylinder, Dump Truck Hydraulic System,Agricultural Machinery Hydraulic Cylinder, Garbage Truck Hydraulic Cylinder, Tipping Platform Hydraulic Cylinder,
Snow Plow Hydraulic Cylinder and so on.
Over the years development,our products have been exported to America, Australia, Russia, Canada, Mexico,Colombia,
Netherlands etc and have been widely praised by the customers from home and abroad.
We are committed to providing customers with high quality and reasonable price products.
All Junrui products are designed,engineered and manufactured by highly skilled and experienced engineers,
All the products do QC 3 times before delivery to make sure the quality.
We are committed to providing customers with high quality and reasonable price products. All Junrui products are designed,
engineered and manufactured by highly skilled and experienced engineers, All the products do QC 3 times before delivery to
make sure the quality. The company has imported CNC deep hole boring machines, CNC laser cutting machines, CNC machining
centers, CNC cleaning machines, automatic assembly lines for hydraulic cylinders, robot welding stations, automatic welding
machines and other precision processing equipment, over 200 sets. After years of development, JUNRUI Hydraulic has developed
into an enterprise with complete hardware facilities, sophisticated processing equipment, strong technical force, and good social
benefits. For the stable development of your main business, we look CHINAMFG to cooperating with you.
PRODUCTION PROCESS
Equipment
Packaging & Shipping
Certifications
Exhibition
Application
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in solving customers’ problems is always
our goal. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by Dream 2024-04-23
China Good quality Multi Stages Double Acting Telescopic Hydraulic Cylinder Clsg100-150 for Dump Truck Hoist hydraulic cylinders cushioned
Product Description
Product Description
A: Product Description
| Commodity Name | double acting hydraulic cylinder, hydraulic cylinder |
| Suitable Model | construction machinery |
| Original | ZheJiang , China |
| Warranty | One year |
| Min of quantity | 1 piece |
| Packing | standard export wooden box or as your require |
| Time of Shipment | Usual 30-60days. Different according the quantity of order. |
| Port of Delivery | HangZhou, China |
Product Parameters
CATALOGUE OF HYDRAULIC CYLINDERS
| NO. | MACHINERY NAME | CYLINDER MODEL | TUBE(mm) | ROD(mm) | STROKE LENGTH(mm) | LOCATING DISTANCE(mm) | WORKING PRESSURE(Mpa) |
| 1 | CANE HARVESTER | 40-22-108 | 40 | 22 | 108 | 352 | 16 |
| 2 | CANE HARVESTER | 40-43-180 | 40 | 43 | 180 | 295 | 16.5 |
| 3 | CANE HARVESTER | 50-25-165 | 50 | 25 | 165 | 440 | 16 |
| 4 | CANE HARVESTER | 63-40-733 | 63 | 40 | 733 | 1120 | 16 |
| 5 | CANE HARVESTER | 75-40-250 | 75 | 40 | 250 | 521 | 16.5 |
| 6 | CANE HARVESTER | 83-60-140 | 83 | 60 | 140 | 525 | 16 |
| 7 | COMBINE HARVESTER | 32-18-123 | 32 | 18 | 123 | 313 | 16 |
| 8 | COMBINE HARVESTER | 50-25-87 | 50 | 25 | 87 | 265 | 16 |
| 9 | COMBINE HARVESTER | 50-25-126 | 50 | 25 | 126 | 816 | 16 |
| 10 | COMBINE HARVESTER | 83-60-150 | 83 | 60 | 150 | 625 | 16 |
| 11 | CORN HARVESTER | 40-22-200 | 40 | 22 | 200 | 367 | 16 |
| 12 | CORN HARVESTER | 40-35-270 | 40 | 35 | 270 | 640 | 16 |
| 13 | CORN HARVESTER | 45-25-200 | 45 | 25 | 200 | 430 | 16 |
| 14 | CORN HARVESTER | 50-25-220 | 50 | 25 | 220 | 439 | 16 |
| 15 | CORN HARVESTER | 50-28-210 | 50 | 28 | 210 | 490 | 16 |
| 16 | CORN HARVESTER | 52-35-190 | 52 | 35 | 190 | 350 | 16 |
| 17 | CORN HARVESTER | 55-35-270 | 55 | 35 | 270 | 739 | 16 |
| 18 | CORN HARVESTER | 55-35-780 | 55 | 35 | 780 | 1030 | 16 |
| 19 | CORN HARVESTER | 55-45-160 | 55 | 45 | 160 | 279 | 16 |
| 20 | CORN HARVESTER | 63-35-621 | 63 | 35 | 621.5 | 1066 | 16 |
| 21 | CORN HARVESTER | 63-45-950 | 63 | 45 | 950 | 1310 | 16 |
| 22 | CORN HARVESTER | 68-50-255 | 68 | 50 | 255 | 764 | 16 |
| 23 | CORN HARVESTER | 75-45-916 | 75 | 45 | 916 | 1320 | 16 |
| 24 | CORN HARVESTER | 25-180 | / | 25 | 180 | 340 | 16 |
| 25 | CORN HARVESTER | 45-185 | / | 45 | 185 | 300 | 16 |
| 26 | CORN HARVESTER | 45-280 | / | 45 | 280 | 795 | 16 |
| 27 | CORN HARVESTER | 45-360 | / | 45 | 360 | 520 | 16 |
| 28 | CORN HARVESTER | 50-155 | / | 50 | 155 | 405 | 16 |
| 29 | CORN HARVESTER | 50-215 | 50 | 215 | 467 | 16 | |
| 30 | CORN HARVESTER | 60-210 | 60 | 210 | 1130 | 16 |
Seals: Hallite, Parker, Merkel, etc.
Painting: anti rust painting
Certificate: ISO9001,SGS, CE, BV, TUV
Shaft diameter: 15mm to 600mm
Model number: double acting or single acting
Stage: Up to 5 level
Process: CNC Lathe Machining, CNC Cleaning Machining Robot welding, Milling
Testing Equipment: digital ultrasonic flow detector, ZEISS metallurgical microscope, ultrasonic thickness gauge, CAAM, Projector, Pin Gauge, etc
Application: Agricultural, Industrial, Engineer, Construction etc
Keyword: Double Acting Telescopic Hydraulic Cylinder,
After Warranty Service: Online support, Video technical support
Color: blue, red, yellow, green,grey, black, or Client’s Request
Size: Custom
Our service/certifications
—CE Certificate of Quality Checked
—Adopt ISO Certificate of Quality Management System
—BV Certificate of Main Products Line verification
—Fast Delivery
—After-sales Service
—24 Hours, 7 Days on-line Service
Company Profile
KENDE is a leading global designer, manufacturer and marketer of hydraulic cylinder,cab, oil tank, counterweight, boom, arm, bucket, chassis, outrigger, pipe, hose, fitting, valve block, tyre, wheel,and other parts. Products are widely used in construction, mining, crane, material handing, automobile, truck, transportation, oil and gas, farm and garden equipment and so on .
We supply a wide range of parts for excavators, loaders, drills, dumpers, forklifts, tractors, trailers, harvestors, cars, buses, trucks and so on. Our products are focused on improved efficiency and life of the machineries and equipments.
Founded in January of 2015, we have become a big group till now which has 3 factories in asia to supply a wide range of products and service for the global customers.
We have the most advanced production equipments and specialized R &D center to assure the highest quality products to customers.
Our vision statement is “Science and technology first, Always with a grateful heart, Walk the world by virtue, Struggle for a better future”
FAQ
1)>. How about your delivery time?
: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
2)>. What is your terms of price?
: EXW, FOB, CFR, CIF, DDU.
3)> . What is your terms of payment?
: T/T 50% as deposit, and 50% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
4)> . Can you supply a sample freely?
: Sorry, we only can produce the sample with the cost price for you.
5)> Can you produce according to the samples?
: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
6)>. What is your sample policy?
: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
7)>. Do you test all your goods before delivery?
: Yes, we have 100% test before delivery
8)>: How do you make our business long-term and good relationship?
:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, TUV, SGS, BV |
|---|---|
| Pressure: | High Pressure Low Pressure Medium Pressure |
| Work Temperature: | High Temperature Low Temperature Normal Temperat |
| Acting Way: | Double Acting Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
| Customized Request |
|---|
Hydraulic Cylinders and Their Components
Typically, a hydraulic cylinder is used in manufacturing machinery, construction equipment, civil engineering, and elevators. A hydraulic cylinder is also known as a mechanical actuator. A hydraulic cylinder is a type of mechanical actuator that is used to provide unidirectional force.
Piston rod
Choosing the correct rod for hydraulic cylinders can improve the performance and dependability of the machine. While the diameter is always important, the length is also crucial. If the length of the rod is too short, it will crush or fail. On the other hand, if the rod is too long, it will become twisted or misaligned.
The rod seal is the most important seal in a hydraulic cylinder. It protects the cylinder from fluid leaks and system pollutants. It also handles gradual changes in system pressure.
There are many types of seals for hydraulic cylinders. Some of them are special and designed to work under intense pressure. These seals also have backup rings.
A piston rod can be either hollow or solid. It is usually made of steel or stainless steel. It is often coated with hard chrome plating. A polished surface is also an option.
Choosing the correct seal is a crucial step in ensuring the longevity of your piston rod. Rod seals are subject to the most harsh conditions. They need to be made from materials that are slow to wear and will not contaminate the cylinder.
The correct rod seal is also important in preventing fluid leaks. They also protect the cylinder from pressure extremes in the system. If the seal fails, the cylinder will be damaged. The seal is also important because it prevents system pollutants from damaging the rod.
A hydraulic cylinder can be single acting or double acting. Single acting cylinders have one pressurized chamber while double acting cylinders have two. Typically, double acting cylinders have a piston that is extended under hydraulic pressure and retracts under hydraulic pressure.
Piston seals
Choosing the correct hydraulic cylinder piston seal is important to the operation of a hydraulic cylinder. There are various types of seals that can be used to help ensure proper operation of a cylinder. They range from single-action to double-acting seals. The seal’s material and its profile affect its performance.
The materials used to make piston seals range from rubber to thermoplastic polyurethane. The material’s elasticity and strength are also important. Typically, plastic seals have more focus on adding strength to the cylinder than on flexibility.
Rubber seals are used when a higher degree of flexibility is required. They are also used when a higher degree of compressibility is required. Some rubber seals are designed to withstand higher temperatures.
Piston seals are made from a variety of materials, including Viton, nitrile rubber, and polytetrafluoroethylene (PTFE). PTFE piston seals have less friction, which is a good thing. A PTFE seal is also able to handle higher temperatures.
In order to properly seal a cylinder, the seal must maintain contact with the cylinder bore. This ensures that fluid does not flow past the piston. The seal’s profile must also leave a small amount of oil film when it passes along the cylinder bore.
Thermoplastic elastomers are designed to offer superior elasticity. They also stand up to abrasion and high use. They also exhibit unmatched performance at extreme temperatures.
A piston seal can be designed to meet various requirements, including the highest pressures that can be expected. Some manufacturers offer custom sealing solutions. These solutions include testing, according to the customer’s specifications. They can also include failure analysis and system investigations.
Thermoplastic elastomers are also designed to be resistant to tearing. In addition, they are able to maintain a constant pressure for a longer period of time than other materials.
Mounting attachments
Using mounting attachments for hydraulic cylinders can reduce wear and tear on seals and bearings, and provide stability to the cylinder. There are three main groups of mounts: flange, lug, and clevis. Each style is designed for a different purpose. Choose the mount that is best for your hydraulic cylinder.
Flange mounts are a good choice for straight-line force-transfer applications. These mounts come in rectangular or square shapes and can be attached to the head or cap of a cylinder. They are very strong and are not prone to misalignment. They are also available in rod-end styles, which are recommended for tension applications.
Side lug mounts are used for small or light-duty hydraulic cylinders that require a straight-line force transfer. These mounts have lugs on the sides of the mount that are threaded to tie rods. These mounts are primarily used in confined spaces. The lugs can also be pinned on both sides of the mount to prevent movement of the cylinder. The lugs are also strong and can be used in high-pressure environments.
Clevis mounts are also used for arcing loads. They are primarily used on shorter stroke hydraulic cylinders. They can be mounted vertically or horizontally. They are usually used with a knuckle at the rod end of a cylinder. These mounts provide a single pivot point for mounting the cylinder.
Cylinder rod end attachments should be made from spherical bearings to minimize stress on the gland and piston rod. Ideally, they should be positioned as close as possible to the shoulder faces of the trunnion. They should also be threaded to tie rods for a secure connection.
The best mounting style for a hydraulic cylinder is an intermediate fixed-trunnion mount. This type of mount is a good choice for short stroke applications.
Common hydraulic cylinder components
Whether you are looking for a new hydraulic cylinder, or you are considering upgrading the hydraulic cylinders in your current machine, you need to understand the different components of a hydraulic cylinder. Cylinders are used in a variety of applications, including construction, mining, aircraft development, metal sheet shearing, and material handling.
A hydraulic cylinder is composed of two main components. These are the piston and the piston rod. The piston rod protrudes from the cylinder barrel and is attached to the piston inside the cylinder.
A hydraulic cylinder also has seals. These are used to prevent contaminants from entering the cylinder. They are made of many different materials, depending on the application. If the hydraulic cylinder will be operating at a high temperature, it may need a seal made of Viton. In contrast, a hydraulic cylinder operating at freezing temperatures may need a polyurethane seal.
Hydraulic cylinders are also designed to withstand a large amount of force, which means that they need to be able to withstand the pressure of the system. The pressure in the system must never exceed the rated design pressure of the cylinder.
Another important component of a hydraulic cylinder is the cylinder head. It is fitted with a rod gland seal, which encloses the pressure from the other end of the cylinder barrel. A hydraulic cylinder’s head can also be fitted with a check valve, which closes when the stem is clear.
A hydraulic cylinder’s head is also fitted with a rod bearing, which supports the weight of the piston rod. The rod bearing guides the piston rod through the rod gland, and prevents hydraulic oil leakage.
A hydraulic cylinder’s rod can be made from stainless steel or carbon steel. The rod is usually coated with hard chrome plating. The rod can also be made from corrosion-resistant materials, including Inconel.
Common causes of hydraulic cylinder drift
Having a hydraulic cylinder that drifts is not only dangerous, but it can lead to a lot of repair work and costly replacements. Luckily, you can diagnose and fix this problem by performing a few simple tests.
The first step is to ensure that the cylinder is in good working order. It should be checked for general wear, corrosion, and speed. Also, it should be checked for leaks. If there are any leaks, you should fix them right away.
Another way to determine if a cylinder is drifting is to use a pressure gauge. The gauge should be used under controlled conditions to determine if the cylinder is drifting. If the cylinder moves, the problem is likely a leak. You should also check the rod seal.
When the rod seal leaks, it allows fluid to leak outside of the cylinder system. If it does not leak, it should stick to the rod when the rod stops moving. This will prevent a cylinder from drifting and maintain pressure.
The most common cause of hydraulic cylinder drift is a leak. A leak can occur in a number of ways, including through the piston seal or a leak in the holding or pressure release valves. If the leak is in the piston seal, it can lead to a hydraulic cylinder that drifts.
Another common cause of hydraulic cylinder drift is fluid contamination. When foreign particles combine with the fluid, the density can change and oil can seep past seals.
Hydraulic cylinders can experience other issues as well. If the cylinder has an oversized piston diameter, it can cause cylinder drift. A load control valve can also be a problem.
editor by CX 2024-04-15
China Best Sales Large Telescopic Industrial Hydraulic Hoist Cylinder for Ship supplier
Product Description
Large Telescopic Industrial Hydraulic Hoist Cylinder for Ship
| Name | Hydraulic hoist |
| Bore diameter | 300mm |
| Rod diameter | 150mm |
| Stroke | 10500mm |
| Working pressure | 18.5MPa |
| Piston rod material | 1Cr17Ni2 / AISI 431 |
| Bore material | Q345B / St 52 |
| Numbers(MOQ) | 24 pcs |
| Application | Dam gate |
| Package | Wooden case |
Lian Hydraulic was formed in HangZhou of China with the mission of supplying the world class hydraulic cylinders and hydraulic systems to the various industrial sectors .
Since that date our company has successfully completed numerous installations throughout the Chinese mainland and abroad.
Our factory floor space exceeds 38,000 Sqr. meters and our 20 cranes provide us with the capability to handle and machine cylinders and components weighing up to 150,000kgs.
From conception to installation our engineers, factory staff and salesmen strive to ensure that our customers receive the very best in quality products and service.
Our manufacturing facility is capable of producing hydraulic cylinders up to the following dimensions:
Bore Diameter – 2,500 mm
Rod Diameter – 1,500 mm
Stroke – 20,000 mm
The Typical Applications:
Machine Manufacturing
Casting Cylinders
Mobile Hydraulics
Press Manufacturing
Hydroelectric Industry
Offshore Industry
Mining Industry
Hydraulic Systems
Lian Hydraulic source raw materials exclusively from the most reputable and quality approved suppliers in China such as ( HangZhou Pangang, ZheJiang Valin Steel, ZheJiang Baosteel etc.)
We at Lian Hydraulic invite all customers to consider our facility for your next hydraulic project.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Hydraulic Cylinders
Basically, hydraulic cylinders are mechanical actuators that are used for giving unidirectional force. These cylinders are used for many different applications, such as manufacturing machinery, elevators, construction equipment, and more.
Piston seals
Choosing the right piston seals for hydraulic cylinders can help ensure proper operation of the system. The seals help to prevent leakage of fluid. They also protect the internal parts of the cylinder from damage.
The seals can also help to maintain the pressure of the fluid inside the cylinder. There are many different seals that are available. Choosing the right one for your system requires a consideration of several factors. The type of system used will depend on the type of application, as well as the conditions and duty levels of the machine.
Seals can be either single-acting or double-acting. Single-acting seals move the piston in a single direction. Double-acting seals have the same sealing functions in both directions.
The seals can be made from different materials. Standard piston seals are made from polyurethane. PTFE seals are also a popular choice. They are less prone to friction and can handle higher temperatures. The durability of the seals depends on the quality of material used.
Seals also come in different designs. They can be made from a variety of materials, including plastic. Plastic materials have a higher temperature resistance, but are less flexible than rubber. They also have less tolerance for tearing. The material used for the seal must meet the chemical and mechanical property requirements.
The material used to make the piston seals is critical to its performance. PTFE seals are the most popular choice. They are highly resistant to abrasion, provide better elasticity, and maintain constant pressure for longer periods of time. They also have a low coefficient of friction. They are highly recommended for all hydraulic cylinders.
Seals can also be used to prevent fluid from flowing around the piston. Wiper seals, for example, are sometimes referred to as dust seals. They prevent contaminants from entering the cylinder.
Welded rod cylinders
Whether you are looking for a hydraulic cylinder to use on a vehicle or a piece of industrial equipment, there are a number of different options available. Some of these options include welded rod hydraulic cylinders, which are designed for use in harsh environments. Welded rod cylinders can also be custom-engineered to meet your specific needs.
These cylinders are a good option for a wide range of applications. They have a durable design that is ideal for industrial use, and they are usually easy to maintain. In addition, welded rod cylinders can be used in mobile equipment, as well.
When looking at hydraulic cylinders, it is important to know what type you are looking for. There are two main types: tie rod cylinders and welded rod cylinders. Each type has its own advantages and disadvantages.
Tie rod cylinders are a good option for easy maintenance, but they are not as durable as welded rod cylinders. They also require more installation space than welded rod cylinders. This is especially true if you are working with mobile equipment.
Welded rod hydraulic cylinders are more durable, and they are designed to withstand the stresses of extreme environments. They also have a higher duty cycle than tie rod cylinders, which makes them ideal for mobile equipment. In addition, they have longer internal bearing lengths, which helps to ensure a longer operating life.
Tie rod cylinders are generally cheaper to manufacture. They are NFPA-approved, and they can be easily disassembled to allow for service. They also have a higher installation space, but they are easier to maintain. They also work well in low pressure applications, and are suitable for industrial manufacturing applications with low pressure requirements.
Double-acting cylinders
Unlike single acting hydraulic cylinders, double acting hydraulic cylinders can exert pressure on both sides of the piston. This allows them to perform more complex actions with less energy. This is especially useful for applications that require precise and controlled retraction.
Double acting hydraulic cylinders are also used in a variety of industrial and medical applications. They are especially useful in robotics, heavy-duty equipment, and mobile equipment. They can be used in the lift and press of merchandise from conveyor belts, as well as in excavators. They are also used in tow trucks.
They are more expensive than single acting hydraulic cylinders, but their performance is also greater. They are more rugged and work faster. They are also more efficient and offer more design options. They are also more likely to be ISO compliant.
Double acting hydraulic cylinders are typically used to control steering in excavators. They are also used to control the boom of a TLB. They are also used in mobile applications, such as a dump trailer hoist.
They are manufactured into a single acting or double acting model, depending on the application. They are also available in a number of different designs, including hollow plunger models.
They can also be fitted with sensors to improve stroke control. These sensors provide feedback to a controller and allow the piston to change its stroke in response to various conditions. This is especially useful in heavy mobile equipment, such as tow trucks.
They are also referred to as position sensing cylinders. They can detect the position of the piston and provide feedback to a controller, which can then adjust the stroke in order to match the precise function of the machine.
Surfaces of hydraulic cylinders are given special treatment
Several different surface treatments are used to improve the performance of hydraulic cylinders. Some of these treatments are performed externally while others are carried out internally.
Several of these treatments include the use of a coating. The purpose of this coating is to reduce wear and corrosion. In addition, manufacturers have developed alternative coatings to increase service life.
The most important mechanical properties include hardness, yield strength, and tensile strength. The coating will improve these properties and protect the cylinder from physical and chemical attacks.
The most significant benefit of using a coating is that it increases the ability to reduce wear. The same coating can also improve the frictional properties of a cylinder.
The use of a coating is also important for the prevention of leakage. The seal should be inspected periodically. Several types of coatings are used in the field of cylinders, including hard chrome plating, polymers, and iron alloys.
A single clevis with a spherical ball bearing is the ideal connection for a hydraulic cylinder. This connection allows a misalignment of the actuator. Ideally, the clevis and ball bearing will not transmit bending moments. In order to avoid this, mechanical stops should be used to limit retraction.
The clearance between a friction pair plays a significant role in hydraulic cylinder assembly. For optimum friction properties, the clearance should be no less than 25 mm. However, too much clearance can increase internal leakage.
To determine the appropriate friction coefficient, the equivalent flow method is used. In this method, the friction coefficient is equal to the ratio of the friction force to the normal force. The effect of roughness on frictional properties is also studied. The roughness is measured during the preparation of the substrate.
Common uses of hydraulic cylinders
Various industries use Hydraulic Cylinders in their processes. These devices are used in heavy machinery such as excavators, construction machines and agricultural equipment. They are also used in various transportation devices and equipment. They are also found in feeding devices, plastic forming machines and gate controls.
Hydraulic cylinders can be single or double acting. They can also be telescopic or plunger style cylinders. They are made up of a piston, rod end, base and head. Some common differences include the cylinder’s wall thickness, material used, operating pressure and its method of connecting end caps.
Hydraulic cylinders are based on the principle of Pascal. In the mid 1800s, they were used for lifting on cranes. They were also used for controlling cannons in the military. They were also used in construction technology and mining.
The fluid inside the cylinder can be non-corrosive or corrosive. Generally, oil was used because it was resistant to evaporation. It also stayed cooler at high pressures. Hydraulic cylinders use less power and are much more efficient than other forms of the same device.
Hydraulic cylinders can also be used for food packaging. They have been used to achieve precision in packaging machines. Hydraulic cylinders are used for lifting, pressing, and other processes in agriculture. They are also used in spraying, seeders, conveyor belt systems and more.
Hydraulic cylinders are also used for material handling, transportation, construction, and industrial applications. They are used in various heavy machinery such as tractors, excavators, and skid steers. They are also used in forestry and manufacturing equipment.
Depending on the application, there are different types of hydraulic cylinders. These include single acting cylinders, double acting cylinders, telescopic cylinders, plunger cylinders, and welded body cylinders.
editor by CX 2024-04-09
China Professional Portable Concentric Ground Hydro Post Auto Wash Cylinders Scissor Gear Two in Car Pump Lift for Truck Hydraulic Hoist Krm92 hydraulic cylinder bore size chart
Product Description
Hoist Mechanism,Dimensions & Mass(appros.)
| L(mm) | W(mm) | H(mm) | X(mm) | MASS(kg) | |
| 1120 | 516 | 400 | 548 | 90 | |
Hoist Cylinder and Pump Combination Specification (approx.)
|
Hoist Cylinder KRM92 |
Working Pressure (MPa) (Kgf/cm2) |
6.4 |
Gear Pump KP-55 |
Standard Revolution (rpm) |
800 |
|
65 |
|||||
|
Inner Diameter (mm) |
160 |
Discharge Volume(ml/rev.) |
55 |
||
|
Stroke (mm) |
405 |
Max. Testing Pressure (MPa) (Kgf/cm2) |
14.7 |
||
|
Min. Close distance (mm) |
666 |
||||
|
150 |
|||||
|
Piston Rod Diameter (mm) |
45 |
Weight(kg) |
13 |
||
|
Max. pressure (MPa) (Kgf/cm2) |
14.7 |
||||
|
150 |
Hoist Mounting and Maximum Lifting Capacity
|
Recommended Truck G.W.(kg) |
Body Length(mm) |
Rear Overhang(mm) |
Distance between Load Center to Hinge(mm) |
Distance between trunion to Hinge(mm) |
Rated Lifting Capacity(kg) |
Designed Max. lifting Capacity(kg) (including load weight) |
|
4000-5500 |
3100 |
340 |
1210 |
1270 |
3000-5000 |
32100/60° |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Hoist |
|---|---|
| Structure: | Hydraulic Jack |
| Capacity (Load): | 1-10T |
| Power Source: | Hydraulic |
| Max Height: | >400mm |
| Condition: | New |
| Customization: |
Available
| Customized Request |
|---|
Choosing Hydraulic Cylinders
Typically, hydraulic cylinders are used in applications such as manufacturing machinery, construction equipment, and civil engineering. They are also used in elevators and other applications where the use of a mechanical actuator is necessary.
Piston seals
Choosing the correct piston seals for hydraulic cylinders can help to ensure the proper operation of the cylinder. Seals are designed to keep fluids and contaminants from flowing across the cylinder. However, external factors can affect their performance. In order to choose the right seals, it’s important to understand the different types.
There are two basic piston seal types. One is a double acting seal that maintains pressure on both sides of the piston. The other type is a single acting seal that maintains pressure on only one side of the piston.
Double acting piston seals are typically made of a slide ring. They maintain the pressure in a hydraulic cylinder and allow the ram to move in a controlled direction. The slide ring is normally made of a plastic material. However, it is important to select a material that is suitable for the fluid pressure that is expected.
Single acting cylinder seals are designed for cylinders where one side of the piston is under high pressure and the other side is under low pressure. These seals are usually designed to provide the best sealing characteristics.
In addition to the seal, it is important to select the right guide. A guide is a metal strip or ring that keeps the piston and the piston rod radially centered in the cylinder assembly. This guide also keeps metal-to-metal contact between the two components.
For high-pressure applications, it is recommended to use piston seals made from PTFE. These seals can withstand temperatures up to 800 degrees Celsius. They have less friction than rubber seals and are also resistant to abrasion. However, they are not as durable as thermoplastic elastomers.
The seals are designed to maintain a constant pressure for a longer period of time than other materials. In addition, they are resistant to tearing, and they stand up to high use.
Coatings for hydraulic cylinders
Various coatings for hydraulic cylinders are available in the market. The main purpose of these coatings is to provide protection against physical and chemical attacks. These coatings are usually applied externally or internally.
Plasma spray is one of the most common surface modification methods. It combines flame and arc spray to deposit metallic or ceramic materials onto the surface. This process improves the operating characteristics of actuators. It is also useful in repairing damaged surfaces.
Another popular surface treatment is liquid nitrating. It produces a hard iron nitride layer that has excellent surface hardness. It also provides a good surface resistance. It can be used as a thermal barrier coating on stationary gas turbine blades.
Hard chrome over nickel coating is also a common type of coating for hydraulic cylinders. It provides good corrosion resistance and abrasion resistance. It is plated onto the surface and then polished.
Another popular surface modification method is thermal spray. It uses engineered materials to deposit metallic or ceramic materials onto the surface. It is a cost effective solution to surface enhancement. It also eliminates the need for costly replacement parts.
In addition, WC-CoCr coatings provide good wear resistance and corrosion resistance. These coatings are particularly useful for parts that are subjected to harsh working conditions.
Ceramic plating is mostly used in the aerospace and military industries. It also reduces friction and provides heat shielding. It can also be used as an alternative to hard chrome coatings.
The most important mechanical properties are the hardness, yield strength and the tensile strength. The material selection should be based on the shape and dimensions of the object being produced. This article will discuss the most commonly used materials and give an overview of the most effective surface modification methods.
Double-acting cylinders
Basically, hydraulic cylinders are used in a variety of applications, including engineering, industrial furnaces, and lift shafts. They are also used in subsea environments, shipbuilding, and oil & gas.
A double-acting hydraulic cylinder is a type of hydraulic cylinder that combines the best features of a single-acting cylinder with some additional advantages. These benefits include higher force, greater flexibility, and more control. Double-acting hydraulic cylinders are generally used in high-powered applications, such as lift shafts, excavation equipment, and robotics. They are also used in mobile applications, such as earthmoving equipment.
The main difference between single acting and double-acting hydraulic cylinders is the way the piston is moved up and down the cylinder bore. Double-acting cylinders use hydraulic fluid to apply pressure on both sides of the piston rod.
Another advantage of double-acting hydraulic cylinders is their ability to extend and retract without the need for an external force. In contrast, single acting cylinders require an external source to move the piston.
Double-acting hydraulic cylinders are more expensive than single-acting cylinders. This is because they have a larger housing and require more dedicated maintenance. They are also more costly to buy.
However, they are also more accurate and efficient. Double-acting cylinders work faster and can be used in virtually any application. They are also better for industrial tasks, such as lifting merchandise off conveyor belts. They can also work in an angle, and they are suitable for mobile applications.
In addition to their performance, double-acting hydraulic cylinders are more likely to be ISO compliant than single-acting cylinders. They also offer more design options.
Depending on the needs of the application, a double-acting hydraulic cylinder may be more expensive than a single-acting cylinder. This is because the piston seal must be designed to work with the fluid. The seal material is generally rubber or a rubber/fabric composite.
Stainless steel cylinders
Stainless steel hydraulic cylinders are used in numerous industries. They are known for their durability and rust resistance. They are used in industrial hydraulics applications, as well as in the food and beverage processing industry. They also help processing facilities meet industry standards.
Stainless steel hydraulic cylinders are made of a stainless steel alloy that contains at least 10% chromium. The chromium oxide forms a thin layer on the steel’s surface, contributing to its corrosion resistance. The alloy also develops a non-porous surface that prevents bacteria from lingering. It also contributes to the steel’s ability to self-repair.
Stainless steel hydraulic cylinders are widely used in the food and beverage processing industry. They are particularly useful for moving heavy loads. They can withstand frequent cleaning operations. They also provide excellent strength. They are commonly used in chocolate molding machines and cold press juicers.
Stainless steel hydraulic cylinders are available from Maverick Machine & Hydraulics. They can be customized to meet your specifications. They can be manufactured with a satin finish or a streamlined design. They can also be custom colored. The manufacturer will provide full service and a competitive price.
Hydraulic cylinders are used to push, pull, or push-pull heavy loads. They are designed to withstand extreme temperatures. They are also available in single and double-acting configurations. They are commonly used in pharmaceutical, food, chemical, and marine applications. They are also used on coastal power generation plants and pipeline risers. They are also used in water treatment plants. They can also be used on oil platforms.
There are two types of hydraulic cylinders, which are single-acting and double-acting. The single-acting type has a single fluid chamber, while the double-acting model has more fluid in the pressurized chamber. The single-acting cylinder is more affordable to maintain and easier to control.
Pivot rod style cylinders
Choosing hydraulic cylinders requires a great deal of attention to detail. You will need to consider the following factors: cylinder length, rod size, rod seals, bearing loads, and the type of cylinder you need.
Hydraulic cylinders are used in a variety of applications, such as lifting and lowering buckets, as well as jack knifing and metal sheet shearing machines. They are also used in hydraulic bending machines and earth-moving equipment.
The main sleeve or barrel of a hydraulic cylinder extends to its maximum stroke. It can be either single or double acting, and can be either stationary or pivoting. This allows a cylinder to move a load in a straight line or a circular path.
Cylinders have a variety of mounting styles, including clevises, flanges, and side mounts. Flange mounts are generally used in force-transfer applications where the cylinder must be parallel with the load. Flanges come in several shapes and sizes, including a square flange, a rectangular head, or a cap. Aside from transferring load, they also absorb force along the cylinder centerline.
Cylinders have a variety and range of seals, which are used to prevent hydraulic fluid leakage past the interface. These seals are made of various materials, including metal and elastomeric seals. The materials used for these seals depend on the application. These seals also vary in terms of pressure, temperature, and temperature changes.
Clevises and flanges are two common mounting styles for hydraulic cylinders. They are used to provide structural support for bolts. These mounts also work to absorb force along the cylinder’s centerline. These mounting styles have less rod bearing loads than other types, but they must be properly aligned with the load.
editor by CX 2024-03-27
China Hot selling 4 Post Car Lift Hoist Car Lifting 5000kg Car Lift Rise Pads Hydraulic Cylinder Drive vacuum pump oil near me
Product Description
Product Description
1.Floor plate style design, more suitable for low ceiling workshop 2. Complete streel welding performance more ad cantage 3.Symmetric arms dabber welding make more stable 4.Adopt quality pack power, more endurable, running safely and reliably 5.Strip design,elegant appearance
|
Model |
MS-4000BM |
MS-5000BM |
|
Lifting weight(t) |
4 |
5 |
|
Overall width(mm) |
3370 |
3420 |
|
Overall height(mm) |
2776 |
2800 |
|
Lifting height(mm) |
1850 |
1800 |
|
Lane width(mm) |
2772 |
2798 |
|
Motor power(kw) |
2.2 |
2.2 |
|
Voltage(v) |
110/220/380 |
110/220/380 |
|
Gross weight(control box weight)kg |
35 |
35 |
|
(Machine weight)kg |
535 |
700 |
|
Packing size(mm) |
2800*530*720 |
2820*450*750 |
|
|
860*260*330 |
850*260*240 |
Detailed Photos
Certifications
Packaging & Shipping
Company Profile
ZheJiang Maysun Machinery Co., Ltd. is located in HangZhou City, ZheJiang Province. It is a technology-based enterprise integrating research and development, sales and service of branch crusher, copper wire granulator, pile driver and hydraulic scissor lift. Over the years, Maysun Machinery has been committed to the field of new energy, has solved the integration of the supply quantity of pile driver for solar energy, electric pile driver, self-propelled hydraulic scissor lift, etc., to provide customers at home and abroad with the best quality products and professional services, the products have been sold to Europe, America, Southeast Asia and Africa and other more than 50 countries and regions of the, won a good reputation.
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2571,sell to Domestic Market(45.00%),Southeast Asia(20.00%),Africa(15.00%),South America(10.00%),Eastern Europe(10.00%). There are total about 5-10 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Dust Removal Equipment, Hydraulic Scissor Lift, Copper Wire Granulator, Pile Breaking Machine, Power Trowel
4. why should you buy from us not from other suppliers?
To provide customers at home and abroad with the best quality products and professional services, the products have been sold to Europe, America, Southeast Asia and Africa and other more than 50 countries and regions of the, won a good reputation.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Type: | Four Cylinder Hydraulic Lift |
| Samples: |
US$ 1720/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
– Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
– Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
– In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
– Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
– Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
– Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
– Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder’s strength and resistance to external forces.
8. Environmental Protection:
– Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
– Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
How do hydraulic cylinders ensure precise and controlled movement in equipment?
Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here’s a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:
1. Hydraulic Principle:
– Hydraulic cylinders operate based on Pascal’s law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.
2. Force and Load Management:
– Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.
3. Control Valves:
– Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.
4. Flow Control:
– Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder’s extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment’s movement.
5. Position Sensing:
– To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment’s movement can be controlled with high accuracy, enabling precise positioning and operation.
6. Proportional Control:
– Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder’s movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.
7. Cushioning and Damping:
– Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.
8. Load Compensation:
– Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment’s movement remains accurate and controlled, regardless of changes in the applied load.
In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.
editor by CX 2024-03-20
China Hot selling Hydraulic Hoist Cylinder /Water Project Cylinder for Dam Gate W138 vacuum pump distributors
Product Description
1.Main Description
ETERNAL company design and manufacture heavy duty hydraulic cylinders that covering
the following fields:
Ø hydraulic press cylinder
Ø construction machinery cylinder
Ø mining machinery cylinder
Ø metallurgy machinery cylinder
Ø water power project cylinder
Ø marine hydraulic cylinder
Ø servo hydraulic cylinder
2. Design
Not only we could manufacture all kinds of hydraulic cylinders according to the drawing from our
customers,but also we could make a design according to customer’s requirements.If you
require our engineer to make a design,pls advise us the following specification:
1. Rated pressure
2. Working pressure
3. Test pressure
4. Working condition and environment ,for example ,temperature ,working frequency
5. Pulling force ,and return stroke force
6. Pulling and return speed
7. Assembly size
8. Seal ring requirements .For example , brand ,seal material etc .
9. Tube and piston rod raw material requirements
10. Piston rod surface treatment requirements, for example chromating film thickness ,
Surface hardness etc .
11. Painting and other spare parts requirements .
3. Manufacturing capability and cylinder size range
3.1 Cylinder bore diameter :max Ø1200mm
3.2 Cylinder length :10Meter
3.3 Max lifting capability :50 Tons
4.Manufacturing and inspection
4.1.Cylinder tube size and choice
4.1.1 According to the cylinder pressure and inside diameter size ,different steel tube Would be choosed .
1. ID ≤300mm , cold rolled precision seamless tube would be choosed
2. 300mm≤ID ≤500mm , hot rolled seamless tube would be choosed
3. 500mm≤ID ≤1000mm, forged tube would be choosed
4.1.2 Cylinder tube steel grade : SAE1571 , SAE1045 ,27SiMn , S355JR ,S355J2G3
St52-3 ,SUS304 ,SUS316L etc .
4.1.3 Cylinder tube inside boring and honing , roughness R0.2-R0.3,
4.1.4 Cylinder tube inside chromating : if necessary ,tube inside chromating could be applied
.
4.2 Piston rod is a very important part for hydraulic cylinder .
4.2.1 Piston rod steel grade : SAE1045, 42CrMo4, SUS410 ,SUS420, SUS304, SUS316L
4.2.2 Piston rod chromating and surface hardness .
Eternal company ensure that every piece piston rod would be surface hardened before chromating ,
surface hardness is HRC55~60 , Chromating film thickness is 0.03~0.04mm if there is no other specific
requirements .
4.3 Seal ring and O ring
According to the customers’ requirements and working condition , eternal company would choose suitable
seal ring kit , seal ring brand include :Parker , Merkel , NOK , HangZhou Rubber institute , ZheJiang brand etc . Eternal company would supply suitable seal solution for their customer so that hydraulic cylinder has more
lifetime , easy maintenance and simple repairing .
4.4 Tube and flange welding
The welding on cylinder tube and flange would be Ultrasonic tested every time , the welding seam would be
cleaned before machining .Eternal company ensure that every welding seam has no any leak during lifetime
4.5 Assembly and pressure test
Before hydraulic cylinder is assemblied , every spare parts would be measured and cleaned .After hydraulic
cylinder is assemblied , pressure test would be carried out one By one , eternal company ensure that testing
pressure is higher 30%-50% than working pressure , and pressure holding time 30~60 minutes is necessary . Every piece hydraulic cylinder must be tested completely without any leak .
4.6 Painting and storage .
After hydraulic cylinder pass through pressure test , painting is necessary .
Processing
HangZhou CHINAMFG Heavy Industry Co.Ltd was established in 2008.Our products mainly include hydraulic baling machine , scrap shearing machine ,and all kinds of heavy duty hydraulic cylinders etc.
We specialize on design and manufacture heavy duty hydraulic cylinders , scrap baler machine and shearing machine .Our hydraulic cylinders are widely used in different industry fields including:construction machinery,mining machinery, hydro~power project, offshore drilling platform, steel plant equipment , marine machinery,hydraulic lifting system etc. We have gained 10 patents for our hydraulic cylinders.
In 2008, our servo cylinders with cylinder bore 950mm for steel mill were exported to Poland.In 2009, our hydraulic cylinders with stroke 10 CHINAMFG were exported to Pakistan for water conservancy project. In 2016,cyliner with weight 90tons has been exported to Russian sucessfully .
Our hydraulic cylinder range: Bore:1000mm, Stroke:12 meter, testing pressure:50MPa We could make all kinds of hydraulic baler , hydraulic shear , scrap steel shredder machine , etc rated from 100 tons -1250tons . We could make all kinds of excavator spare parts , drill rig spare parts , steel mill spare parts according to OEM drawing , including all kinds of shaft and drill tools . We have heavy duty workshop with area 10000 square meters. There is doublelayer crane in the workshop.The lifting height could reach to 16 meter while lifting capacity could reach to 75 tons. Our machining equipment including Horizontal Lathe (11 meter ), Vertical CNC Machining Center, Display boring and milling machine, Frame type CNC machining center,CNC Lathe, Deep hole boring machine (13 meter), honing machine,etc. Testing equipment including Intelligent Pressure Test Machine, UT Detector, MT Detector, Chrome Thickness Meter, etc.
Eternal company would devote to supply first rate equipment and provide total solutionsto our customer. In the past 10 years, we devoted ourself to continuous market expanding and the researchand development of new products. Till now, our products have been export to nearly 50 countries and own good reputation from our customers .
You are welcome to visit our company !
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2008,sell to Domestic Market(36.00%),Eastern Europe(21.00%),Southeast Asia(16.00%),South America(12.00%),North America(9.00%),Northern Europe(4.00%),South Asia(2.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Hydraulic Cylinder,Hydraulic Baler,Hydraulic Shear,Drill Toll,Rollers
4. why should you buy from us not from other suppliers?
We have rich experience on hydraulic baling machine, scrap shearing machine and hydraulic cylinder ,our hydraulic press has passedh through CE certification .
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,Western Union;
Language Spoken:English,Chinese,Portuguese,Russian /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE |
|---|---|
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Structure: | Piston Type |
| Material: | Alloy Steel |
| Customization: |
Available
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|---|
How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations
Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
- Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
- Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
- Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
- Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.
In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.
How do hydraulic cylinders generate force and motion using hydraulic fluid?
Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:
1. Pascal’s Law:
– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.
2. Hydraulic Fluid and Pressure:
– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.
3. Cylinder Design and Components:
– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
4. Fluid Input and Motion:
– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.
5. Force Generation:
– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.
6. Linear Motion:
– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.
7. Control and Regulation:
– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.
8. Return and Recirculation of Fluid:
– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.
In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.
editor by CX 2024-01-07
China Hot selling Single Acting Replace Telescopic Dump Truck Hoist Hydraulic Cylinder vacuum pump ac system
Product Description
Product Description
A: Product Description
| Commodity Name | telescopic cylinder, telescopic hydraulic cylinder |
| Suitable Model | dump truck, dump tractor |
| Original | ZheJiang , China |
| Warranty | One year |
| Min of quantity | 1 piece |
| Packing | standard export wooden box or as your require |
| Time of Shipment | Usual 30-60days. Different according the quantity of order. |
| Port of Delivery | HangZhou, China |
Product Parameters
Essential details
Condition: New
Warranty: 1~2years
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining Machinery , Farms
Weight (KG): 10~2000kgs
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1~2years
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump, seal
Standard or Nonstandard: Nonstandard
Structure: Piston Type
Power: Hydraulic
Body Material: ST52, CK45, 4140, Duplex 2205, Stainless Steel 304/316, etc.
Place of Origin: ZheJiang , China
Brand Name: KENDE
Tube ID: 20 to 700 mm
Stroke: Max15m
Working Pressure: max 85MPa
Working temperature:-40-+50C
Seals: Hallite, Parker, Merkel, etc.
Painting: anti rust painting
Certificate: ISO9001,SGS, CE, BV, TUV
Shaft diameter: 15mm to 600mm
Model number: double acting or single acting
Stage: Up to 5 level
Process: CNC Lathe Machining, CNC Cleaning Machining Robot welding, Milling
Testing Equipment: digital ultrasonic flow detector, ZEISS metallurgical microscope, ultrasonic thickness gauge, CAAM, Projector, Pin Gauge, etc
Application: Agricultural, Industrial, Engineer, Construction etc
Keyword: Double Acting Telescopic Hydraulic Cylinder,
After Warranty Service: Online support, Video technical support
Color: blue, red, yellow, green,grey, black, or Client’s Request
Size: Custom
MOQ: 1
Lead time: 30~40days
Customization: customized logo, customized package (min. Order 1 piece)
Shipping: sea freight, land freight, express, air freight
Protection: On-time dispatch is guaranteed
Supply Ability Supply Ability 3000 Pieces per Month
*We can customize and design according to your needs
*We can also produce according to your drawings
*If you need any hydraulic cylinder, please feel free to contact us
Product Overview
Factory Direct Sale 5 Stage Telescopic Hydraulic Cylinder.
We are the top machinery production and processing factory in China, with more than 10 years of export experience, and our after-sales service satisfaction ratio is always 100%. Due to our advantages in product quality, price and service, our sales are all from old customers’ return orders. We want to cooperate with medium and large buyers, our service will make you satisfied, to achieve a CHINAMFG situation.
FEATURES AT A GLANCE
If you are a medium and large buyer, then we are definitely your best choice, our after-sales satisfaction is 100%, we have more than 10years of production and export experience, have a foreword and mature R & D ability.
Successful Project
Our service/certifications
—CE Certificate of Quality Checked
—Adopt ISO Certificate of Quality Management System
—BV Certificate of Main Products Line verification
—Fast Delivery
—After-sales Service
—24 Hours, 7 Days on-line Service
KENDE is a leading global designer, manufacturer and marketer of hydraulic cylinder,cab, oil tank, counterweight, boom, arm, bucket, chassis, outrigger, pipe, hose, fitting, valve block, tyre, wheel,and other parts. Products are widely used in construction, mining, crane, material handing, automobile, truck, transportation, oil and gas, farm and garden equipment and so on .
We supply a wide range of parts for excavators, loaders, drills, dumpers, forklifts, tractors, trailers, harvestors, cars, buses, trucks and so on. Our products are focused on improved efficiency and life of the machineries and equipments.
Founded in January of 2015, we have become a big group till now which has 3 factories in asia to supply a wide range of products and service for the global customers.
We have the most advanced production equipments and specialized R &D center to assure the highest quality products to customers.
Our vision statement is “Science and technology first, Always with a grateful heart, Walk the world by virtue, Struggle for a better future”
FAQ
FAQ
1)>. How about your delivery time?
: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
2)>. What is your terms of price?
: EXW, FOB, CFR, CIF, DDU.
3)> . What is your terms of payment?
: T/T 50% as deposit, and 50% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
4)> . Can you supply a sample freely?
: Sorry, we only can produce the sample with the cost price for you.
5)> Can you produce according to the samples?
: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
6)>. What is your sample policy?
: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
7)>. Do you test all your goods before delivery?
: Yes, we have 100% test before delivery
8)>: How do you make our business long-term and good relationship?
:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
| Material: | Stainless Steel |
|---|---|
| Usage: | Dump Truck |
| Structure: | Piston Cylinder |
| Power: | Hydraulic |
| Standard: | Nonstandard |
| Pressure Direction: | Double-acting Cylinder |
| Customization: |
Available
|
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|---|
Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
How do hydraulic cylinders contribute to the efficiency of agricultural tasks like plowing?
Hydraulic cylinders play a crucial role in improving the efficiency of agricultural tasks, including plowing. These cylinders provide several benefits that enhance the performance and productivity of agricultural machinery. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which is essential for tasks like plowing. The hydraulic system supplies pressurized fluid to the cylinders, converting hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration. The power generated by hydraulic cylinders ensures effective plowing, even in tough or compacted soil conditions.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of the plow’s working depth. By controlling the extension or retraction of the hydraulic cylinder, farmers can adjust the depth of the plow blades according to soil conditions, crop requirements, or their specific preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure. Farmers can adapt the plowing depth to different field areas, optimizing the use of resources and promoting uniform crop growth.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions. Farmers can maintain precise control over the plow’s performance, ensuring effective soil tillage and minimizing the risk of crop damage.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the context of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements. By using hydraulic cylinders, farmers can easily switch between different implements, optimizing their equipment for specific tasks and maximizing efficiency.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs. Farmers can accomplish plowing tasks more quickly, allowing them to cover larger field areas in less time.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-11-29
China OEM Industrial Application Lift Table Loader Dump Truck Hydraulic Hoist Cylinder for Hydraulic Press Machine 3~5 Ton with Good quality
Product Description
Products Description
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Product Name |
HSG Series Hydraulic Cylinder |
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Work Press |
7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
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Material |
Aluminum,Cast Iron,45mnb Steel,Stainless Steel |
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Bore Size |
40mm–320mm,Customizable |
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Shaft Diameter |
20mm–220mm,Customizable |
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Stroke Length |
30mm–14100mm,Customizable |
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Rod Surface Hardness |
HRC48-54 |
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Paint Color |
Black,Yellow,Blue,Brown,Customizable |
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Mounting |
Earring,Flange,Clevis.Foot,Trunnion,Customizable |
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Warrenty |
1 Year |
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MOQ |
1 Piece |
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Delivery Time |
7-15 Days,Also depands on specific demands |
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Certification |
ISO9001,CE |
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Company Profile
QIANGLIN HYDRAULIC MACHINERY CO., LTD
| QiangLin is a professional hydraulic equipment manufacturer, mainly engaged in hydraulic system design, manufacture, installation, transformation, sales, and technical services. Our manufacturing facilities are certified to the ISO 9001 standard. We are an approved supplier to many equipment manufacturers in China. We are also partners with many customers from America, Canada, Australia, Germany, England, and other European Countries. Product quality, shorter delivery time, and customer satisfaction are our long-term commitments to our CHINAMFG customers. Hope to be your partner. |
FAQ:
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process
System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in
solving customers’ problems is always our goal.
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
How do hydraulic cylinders accommodate variations in stroke length and force requirements?
Hydraulic cylinders are designed to accommodate variations in stroke length and force requirements, providing flexibility and adaptability for different applications. They can be tailored to meet specific needs by considering factors such as piston diameter, rod diameter, hydraulic pressure, and cylinder design. Here’s a detailed explanation of how hydraulic cylinders accommodate variations in stroke length and force requirements:
1. Cylinder Size and Design:
– Hydraulic cylinders come in various sizes and designs to accommodate different stroke lengths and force requirements. The cylinder’s diameter, piston area, and rod diameter are key factors that determine the force output. Larger cylinder diameters and piston areas can generate greater force, while smaller diameters are suitable for applications requiring lower force. By selecting the appropriate cylinder size and design, stroke lengths and force requirements can be effectively accommodated.
2. Piston and Rod Configurations:
– Hydraulic cylinders can be designed with different piston and rod configurations to accommodate variations in stroke length. Single-acting cylinders have a single piston and can provide a stroke in one direction. Double-acting cylinders have a piston on both sides, allowing for strokes in both directions. Telescopic cylinders consist of multiple stages that can extend and retract, providing a longer stroke length compared to standard cylinders. By selecting the appropriate piston and rod configuration, the desired stroke length can be achieved.
3. Hydraulic Pressure and Flow:
– The hydraulic pressure and flow rate supplied to the cylinder play a crucial role in accommodating variations in force requirements. Increasing the hydraulic pressure increases the force output of the cylinder, enabling it to handle higher force requirements. By adjusting the pressure and flow rate through hydraulic valves and pumps, the force output can be controlled and matched to the specific requirements of the application.
4. Customization and Tailoring:
– Hydraulic cylinders can be customized and tailored to meet specific stroke length and force requirements. Manufacturers offer a wide range of cylinder sizes, stroke lengths, and force capacities to choose from. Additionally, custom-designed cylinders can be manufactured to suit unique applications with specific stroke length and force demands. By working closely with hydraulic cylinder manufacturers, it is possible to obtain cylinders that precisely match the required stroke length and force requirements.
5. Multiple Cylinders and Synchronization:
– In applications that require high force or longer stroke lengths, multiple hydraulic cylinders can be used in combination. By synchronizing the movement of multiple cylinders through the hydraulic system, the stroke length and force output can be effectively increased. Synchronization can be achieved using mechanical linkages, electronic controls, or hydraulic circuitry, ensuring coordinated movement and force distribution across the cylinders.
6. Load-Sensing and Pressure Control:
– Hydraulic systems can incorporate load-sensing and pressure control mechanisms to accommodate variations in force requirements. Load-sensing systems monitor the load demand and adjust the hydraulic pressure accordingly, ensuring that the cylinder delivers the required force without exerting excessive force. Pressure control valves regulate the pressure within the hydraulic system, allowing for precise control and adjustment of the force output based on the application’s needs.
7. Safety Considerations:
– When accommodating variations in stroke length and force requirements, it is essential to consider safety factors. Hydraulic cylinders should be selected and designed with an appropriate safety margin to handle unexpected loads or variations in operating conditions. Safety mechanisms such as overload protection valves and pressure relief valves can be incorporated to prevent damage or failure in situations where the force limits are exceeded.
By considering factors such as cylinder size and design, piston and rod configurations, hydraulic pressure and flow, customization options, synchronization, load-sensing, pressure control, and safety considerations, hydraulic cylinders can effectively accommodate variations in stroke length and force requirements. This flexibility allows hydraulic cylinders to be tailored to meet the specific demands of a wide range of applications, ensuring optimal performance and efficiency.
editor by CX 2023-11-25