Product Description
Product Description
TELESCOPIC CYLINDERS FOR DUMP TRAILERS
Underbody cylinders
JUNRUI designs and manufactures hydraulic underbody tipping cylinders from 1 stage up to 9 stages for dump trailers and for all other types of tipping applications
CUTTING EDGE TECHNOLOGY
JUNRUI has fully automated production and decades of experience in designing and engineering hydraulic cylinders for the leading tipping vehicle manufacturers, using state-of-the-art machinery and advanced technologies.
JUNRUI telescopic hydraulic underbody cylinders are manufactured using the most accurate machining to achieve the finest finish and precise tolerances. Chrome plated stages and external zinc plated finished tubes are also available CHINAMFG request.
|
Cylinder Model |
Stages |
Rated Pressure |
Stroke (mm) |
Lifting Capacity |
Matched power unit Model |
|
SYG-4E-820 |
4 |
16MPa |
820 |
2–5 TONS |
HPU-6L |
|
SYG-4E-1000 |
4 |
16MPa |
1000 |
2–5 TONS |
HPU-10L |
|
SYG-5E-1200 |
5 |
16MPa |
1200 |
3–8 TONS |
HPU-10L |
|
SYG-5E-1800 |
5 |
16MPa |
1800 |
3–8 TONS |
HPU-16L |
|
Special Customized |
Customize |
Customize |
Customize |
Customize |
Customize |
Company Profile
JUNRUI is a professional hydraulic equipment manufacturer, mainly engaged in hydraulic system design, manufacture, installation, transformation, sales, and technical services. Our manufacturing facilities are certified to the ISO 9001 standard. We are an approved supplier to many equipment manufacturers in China. We are also partners of many customers from America,Canada,Australia, Germany, England and other European Countries.Product quality, shorter delivery time and customer satisfaction are our long term commitment to our CHINAMFG customers. Hope to be your partner.
Exhibition
Packaging & Shipping
Certifications
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in solving customers’ problems is always
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| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | 16-20MPa Hydraulic Cylinder |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can hydraulic cylinders be used for precise operations like CNC machining or molding?
Yes, hydraulic cylinders can be used for precise operations like CNC machining or molding. While hydraulic systems are commonly associated with heavy-duty applications, they can also provide the necessary precision and control required for precise operations in CNC machining and molding processes. Here’s a detailed explanation of how hydraulic cylinders can be utilized for such precise operations:
1. Force and Control:
– Hydraulic cylinders are capable of generating substantial force, which is essential for precise operations in CNC machining and molding. By using hydraulic pressure, the cylinders can deliver the required force to cut or shape materials accurately or exert pressure for molding operations. The hydraulic system allows precise control over the force applied, ensuring consistent and reliable performance.
2. Adjustable Speed and Positioning:
– Hydraulic cylinders offer adjustable speed and precise positioning capabilities, making them suitable for precise operations. By controlling the flow of hydraulic fluid, the speed of the cylinder’s movement can be adjusted according to specific requirements. This adaptability allows for fine-tuning the machining or molding process, achieving the desired precision in material removal or shaping. Hydraulic systems also enable accurate positioning of tools or molds, ensuring precise operations.
3. Integrated Feedback Systems:
– Advanced hydraulic systems can incorporate feedback sensors and control mechanisms to enhance precision in CNC machining and molding. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly, allowing for precise and accurate control over the operations. The feedback systems help maintain consistent performance and compensate for any deviations, ensuring high precision.
4. Damping and Vibration Control:
– Hydraulic cylinders can be equipped with damping mechanisms to minimize vibrations and ensure stability during CNC machining or molding operations. Vibrations can negatively impact precision by causing tool chatter or material deformation. By incorporating cushioning or damping features, hydraulic cylinders help absorb shocks and suppress vibrations, resulting in smoother and more accurate operations.
5. Customization and Adaptability:
– Hydraulic cylinders can be customized and adapted to meet the specific requirements of CNC machining or molding processes. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with precise specifications. Customized hydraulic cylinders ensure optimal performance and compatibility for precise operations, enabling seamless integration into CNC machines or molding equipment.
6. Energy Efficiency:
– Hydraulic systems can be designed to be energy-efficient, contributing to cost savings in CNC machining or molding operations. By utilizing variable speed pumps, efficient control valves, and well-designed hydraulic circuits, energy consumption can be optimized. This efficiency reduces heat generation, leading to improved stability and precision in operations while minimizing energy costs.
7. Maintenance and Calibration:
– Regular maintenance and calibration of hydraulic systems are essential to maintain their precision in CNC machining or molding applications. Proper lubrication, inspection of seals, and replacement of worn-out components help ensure optimal performance. Regular calibration of control systems and feedback sensors ensures accurate readings and reliable operation, contributing to precision in machining or molding processes.
In summary, hydraulic cylinders can be effectively used for precise operations like CNC machining or molding. Their ability to generate substantial force, adjustable speed and positioning, integration with feedback systems, damping and vibration control, customization and adaptability, energy efficiency, and proper maintenance contribute to achieving the required precision in these operations. By leveraging the strengths of hydraulic systems, manufacturers can enhance the accuracy and reliability of CNC machining or molding processes, resulting in high-quality products and improved productivity.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2024-04-16
China Custom Multi Stages Telescopic Multistage Hydraulic Cylinder for Trailer Dump Truck Body Telescopic Cylinder with Best Sales
Product Description
Specifications:
| Product Name | SGS Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Stage | Up to 5 Stage |
| Bore Size | 40mm–320mm, Customizable |
| Shaft Diameter | 20mm–220mm, Customizable |
| Stroke Length | 30mm–14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers’ needs – these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers’ questions within 12 hours.
| Certification: | ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here’s a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
– Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it’s lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
– Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
– Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
– Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
– By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
What is a hydraulic cylinder and how does it function in various applications?
A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a critical role in various applications where controlled and powerful linear motion is required. Hydraulic cylinders are commonly used in industries such as construction, manufacturing, agriculture, and transportation. Here’s a detailed explanation of what a hydraulic cylinder is and how it functions:
Definition and Components:
– A hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
Function:
– The function of a hydraulic cylinder is to convert the pressure and flow of hydraulic fluid into linear force and motion. The hydraulic fluid, typically oil, is pressurized and directed into one of the chambers of the cylinder. As the fluid enters the chamber, it applies pressure on the piston, causing it to move in a linear direction. This linear motion of the piston is transferred to the piston rod, creating a pushing or pulling force.
Working Principle:
– The working principle of a hydraulic cylinder is based on Pascal’s law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. In a hydraulic cylinder, when hydraulic fluid is pumped into one side of the cylinder, it creates pressure on the piston. The pressure is transmitted through the fluid to the other side of the piston, resulting in a balanced force across the piston and piston rod. This force generates linear motion in the direction determined by the fluid input.
Applications:
– Hydraulic cylinders find extensive use in a wide range of applications due to their ability to generate high forces and precise control of linear motion. Some common applications include:
1. Construction Equipment: Hydraulic cylinders are used in excavators, loaders, bulldozers, and cranes for lifting, pushing, and digging tasks.
2. Manufacturing Machinery: Hydraulic cylinders are employed in presses, machine tools, and material handling equipment for pressing, clamping, and lifting operations.
3. Agricultural Machinery: Hydraulic cylinders are used in tractors, harvesters, and irrigation systems for tasks like steering, lifting, and controlling attachments.
4. Transportation: Hydraulic cylinders are utilized in vehicles such as dump trucks, garbage trucks, and forklifts for tilting, lifting, and tipping operations.
5. Aerospace and Defense: Hydraulic cylinders are employed in aircraft landing gear, missile systems, and hydraulic actuators for control surfaces.
6. Marine and Offshore: Hydraulic cylinders are used in ship steering systems, cranes, and offshore drilling equipment for various lifting and positioning tasks.
In these applications, hydraulic cylinders offer advantages such as high force capability, precise control, compact size, and durability. They provide efficient and reliable linear motion, contributing to enhanced productivity and functionality in a wide range of industries.
Overall, hydraulic cylinders are integral components in various applications where controlled and powerful linear motion is required. Their ability to convert hydraulic energy into mechanical force makes them invaluable in numerous industries, enabling the operation of heavy machinery, precise positioning, and efficient load handling.
editor by CX 2023-11-07
China OEM Hydraulic Breaker Body Front Head Back Head Hb40g Cylinder Assy with Accumulator vacuum pump adapter
Product Description
Hydraulic Breaker Body Front Head Back Head HB40G Cylinder Assy With Accumulator
| Product Name | HB40G Hydraulic Cylinder Assembly |
| Application | Breaker Hammer |
| Material | Crmo |
| Warranty | 3 – 6 months |
| Suitable | Cylinder Front Head |
| Size | Standard Size and Custom Size |
| Condition | 100% New Hammer Front Head |
| Core Components | Chisel, Cylinder, Piston, Rod Pin, Seal Kit, Diaphragm |
Our Advantages
1)Heating processing technology: Quench and Tempe
2). Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating, Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water, Anti-Rust Oil, etc.
3). Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4). Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.
Can Provide More Hydraulic Breaker Models
| General | GBM60, GBM90, GBM1T, GB2T, GB3T, GB4T, GB5T, GB8AT, GB8T, GB8F, GB8AF, GB9F, GB11T, GB14T, |
| GB220E, GB300E, GB500E, GB170E | |
| Furukawa | HB10G, HB20G, HB30G, HB40G, F20, F22, F22A, F22(A+B1+C), F22(A+B1+B2+C+D+E), F30, F35, |
| F45, HB1G, HB2G, HB3G, HB5G, HB8G, HB10G, HB15G, HB18G, HB50G, HB200, HB300, HB400, HB700, | |
| HB1200, HB1500, F1, F2, F3, F4, F5, F6, F9, F11, F12, F17, F19, F22B2, F22C, F22D, F22E, FS22, FS6, FS12, | |
| FS27, F27, FS37, FS47, F70, F100, FXJ275, FXJ375, FXJ475 | |
| Hanwoo | RHB301, RHB302, RHB303, RHB304, RHB305, RHB306, RHB309, RHB313, RHB320, RHB321, |
| RHB322, RHB323V, RHB325, RHB326, RHB328, RHB330, RHB334, RHB340, RHB350 | |
| JCB | HM1560Q, HM1760Q, HM2180, HM100, HM160, HM165, HM165Q, HM260, HM265, HM265Q, |
| HM360, HM380, HM385, HM385Q, HM460, HM495, HM495Q, HM550, HM560, HM570, HM670, | |
| HM760, HM770, HM850, HM860Q, HM860, HM960, HM1050, HM1150, HM1260Q, HM1350, | |
| HM1450, HM1560Q, HM1750, HM2350, HM2460Q, HM2950, HM3060Q, HM3850, HM3950, HM4160 | |
| Inan CHINAMFG MTB | MTB36, MTB45, MTB65, MTB85, MTB120, MTB150, MTB155, MTB170, MTB175, |
| MTB210, MTB215, MTB250, MTB255, MTB270, MTB275, MTB285, MTB360, MTB365, GA150, GA200, GA300, GA400 |
We Can Provide Follow Hydraulic Breaker Parts
| Hammer Parts | Main Body | Back Head | Charging Valve | Cylinder | Seal Retainer |
| Socket Plug | Piston | Adapter | Valve | Valve Plug | Valve Sleeve |
| Front Head | Grease Nipple | Rod Pin | Stop Pin | Rubber Plug | Front Head Pin |
| Ring Bush | Thrust Bush | Upper Bush | Front Cover | Tool Bush | Lower Bush |
| Rod Moil Point | Chisel | Washer | Through Bolt | Side Rod | Hex Nut |
| Air Check Valve | Valve Adjuster | Accumulator | Accumulator Body | Accumulator Cover | Socket Bolt |
| Charging V/V | Diaphragm | Seal Kit | O-Ring Seal | Gas Seal | Step Seal |
| Buffer Seal | Dust Seal | U-Packing | Back-up ring | Side Bolt | Upper Cushion |
| Down Cushion | Tool Set | N2 Gas Charging Set | N2 Gas Cylinder | B-3way valve assy |
Factory Workshop
Our factory has 20 years of hydraulic Hammer and fittings parts manufacturing experience, with advanced production and testing equipment, has a strong production capacity and strong storage capacity. All products have been approved by the national authority of the quality certification.
Company Profile
Xihu (West Lake) Dis.an Machiney Equipment Co., Ltd.
HangZhou Xihu (West Lake) Dis.an Machinery Co., Ltd (EB Seals) is a professional supplier for hydraulic breaker parts and excavator parts and OEM hydraulic seals manufacturer. We specialize in completed seal kits and separate seals for hydraulic breaker and excavator more than Ten years in HangZhou, China.
HangZhou Xihu (West Lake) Dis.an supply almost all brands breakers’ parts like Seal kits, Diaphragm, Piston, Chisel, Wear Bush upper and lower, Rod Pin, Through Bolts, Side Bolts, Control Valve,Front Head, Cylinder, Accumulator, N2 Gas Charging Kit, etc. We insist on high quality parts with genuine and OEM after market replacement parts.
Specializes in:
–Hydraulic hammer breaker
–Hydraulic breaker parts
Certificate
Our product have been supplied to over 70 companies of more than 30 countries
Certificate such as CE, ISO, can also be a proof of our quality.
Packing & Shipping
Delivery Time: 1-3 working days after payment received.
Payment:
We usually use TT.
TT 30% deposit before production and balance 70% before delivery or against B/L copy if see shipment.
100% L/C at sight if you purchase in large quantities.
| After-sales Service: | Online |
|---|---|
| Warranty: | 3-6 Months |
| Type: | Front Head |
| Application: | Excavator |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Customization: |
Available
|
|
|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-09-22
China Tsish Front Rear Side Loader Refuse Bodies Top Door Hopper Cover Tailgate Raise Body Raise Dump Container Arm Lift Fork Tilt Double Acting Hydraulic Cylinder hydraulic cylinders at tractor supply
Merchandise Description
double motion hydraulic cylinder for garbage truck and compactor
Item Description
Tsingshi hydraulic Buyers, MAN, JAC, VOLVO, SHACMAN, DAF, JMC, HUNO, CIMC, SINOTRUK, TATRA,BENS,XIHU (WEST LAKE) DIS.FENG, FOTON,and so on.
1.Every single stage electroplate difficult chrome
2.lighter and easier to servicing double action hydraulic cylinder
3.Substantial good quality alloy seamless metal pipe have greater mechanical homes
4.The globe renowned brand names of seals, this kind of as HALLITE, PARKER,and so on
five.World-course processing technologies guarantees secure and dependable quality.
| NO | Product | double motion hydraulic cylinder Knowledge |
| one | Substance | Carbon Steel, Alloy Metal, 27SiMn,45#,20#,and so on |
| two | Honed tube | 40-300mm, Heat treatment method, honing, rolling |
| 3 | Honed tube | 30-280mm, plated nickel or hard Chrome or ceramic |
| four | Seal kit | Parker, Merkel, Hallite, Kaden, and so forth |
| five | Coating | Sandblasting, primer paint, center paint, finish paint, Shade can paint according to consumer demands. |
| six | Technological innovation | Parker,customized hoist, hyco,HYVA, Meiller
SAT,DAT |
| seven | Mounting variety | Pin-eye , flange, trunnion mount,ball mount, screw thread. FC, FE, Price, FSE,TPIN |
| 8 | Working medium | Hydraulic Oil |
| 9 | Doing work pressure | sixteen-20Mpa double motion Hydraulic Cylinder |
| ten | Temperature variety | -50°C to +100°C |
Comprehensive Photos
Organization Profile
Tsingshi hydraulic is a hydraulic telescopic cylinder for dump tipper truck business which takes up with hydraulic style, R&D, manufacturer, promote and service hydraulic products-double motion hydraulic cylinder.
-double performing hydraulic cylinder Certification ISO9001 TS16949, and so forth
-Double performing telescopic hydraulic cylinder Export to North America, South The united states, Australia, South Korea, Southeast Asia, South Africa, Europe, Middle East, and so forth
-ODM&OEM double performing telescopic hydraulic cylinder in accordance to client’s needs
-Specialist manufacturer& supplier of double acting hydraulic cylinder in excess of thirty several years
-The Hydraulic telescopic Cylinders can be employed for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Rubbish Truck,Landing System etc We can create the comply with brand name hydraulic cylinder. HYVA, BINOTTO, EDBRO, PENTA, MAILHOT, Personalized HOIST, MUNCIE, METARIS, HYDRAULEX Worldwide, HYCO, PARKER, Industrial HYDRAULICS, MEILLER. WTJX, XT, JX, HCIC, ZX, SZ, SJ.
Customers Pictures
High quality Assure
High QUALITITY Ensure-double motion hydraulic cylinder
-7*24 services.
-Competitive price.
-Expert complex group.
-Ideal following-income provider method.
-ODM&OEM in accordance to buyer requirements.
-Robust generation capability to make certain quick supply.
-Ensure Good quality. Each and every method should be inspected, all items need to have be tested before leaving the manufacturing unit.
<Hydraulic Cylinder Trial Operation Test
<Hydraulic Cylinder double acion Leak Test
<Hydraulic Cylinder double acting Buffer Test
<Hydraulic Telescopic Cylinder Reliability Test
<Double acting telescopic Hydraulic Cylinder Full Stroke Test
<Hydraulic Telescopic Cylinder double acting Pressure Tight Test
<Hydraulic Telescopic Cylinder double action Load Efficiency Test
<Double acting telescopic cylinder Start-up Pressure Test
<double action hydraulic cylinder Testing the Effect of Limit
Sales AND Services
Products Series
One particular Planet 1 Love
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US $400-2,000 / Piece | |
1 Piece (Min. Order) |
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| Certification: | CE, ISO/Ts16949 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
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| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| NO | ITEM | double action hydraulic cylinder DATA |
| 1 | Material | Carbon Steel, Alloy Steel, 27SiMn,45#,20#,etc |
| 2 | Honed tube | 40-300mm, Heat treatment, honing, rolling |
| 3 | Honed tube | 30-280mm, plated nickel or hard Chrome or ceramic |
| 4 | Seal kit | Parker, Merkel, Hallite, Kaden, etc |
| 5 | Coating | Sandblasting, primer paint, middle paint, finish paint, Color can paint according to customer demands. |
| 6 | Technology | Parker,custom hoist, hyco,HYVA, Meiller
SAT,DAT
|
| 7 | Mounting type | Pin-eye , flange, trunnion mount,ball mount, screw thread. FC, FE, FEE, FSE,TPIN |
| 8 | Working medium | Hydraulic Oil |
| 9 | Working pressure | 16-20Mpa double action Hydraulic Cylinder |
| 10 | Temperature range | -50°C to +100°C |
|
US $400-2,000 / Piece | |
1 Piece (Min. Order) |
###
| Certification: | CE, ISO/Ts16949 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
###
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| NO | ITEM | double action hydraulic cylinder DATA |
| 1 | Material | Carbon Steel, Alloy Steel, 27SiMn,45#,20#,etc |
| 2 | Honed tube | 40-300mm, Heat treatment, honing, rolling |
| 3 | Honed tube | 30-280mm, plated nickel or hard Chrome or ceramic |
| 4 | Seal kit | Parker, Merkel, Hallite, Kaden, etc |
| 5 | Coating | Sandblasting, primer paint, middle paint, finish paint, Color can paint according to customer demands. |
| 6 | Technology | Parker,custom hoist, hyco,HYVA, Meiller
SAT,DAT
|
| 7 | Mounting type | Pin-eye , flange, trunnion mount,ball mount, screw thread. FC, FE, FEE, FSE,TPIN |
| 8 | Working medium | Hydraulic Oil |
| 9 | Working pressure | 16-20Mpa double action Hydraulic Cylinder |
| 10 | Temperature range | -50°C to +100°C |
Choosing Seals and Mounting Options for Hydraulic Cylinders
Basically, a hydraulic cylinder is a mechanical actuator. It’s used in many different industries including construction, manufacturing, and civil engineering. These cylinders are designed to provide a single, unidirectional force.
Common seals
Choosing the right seals for hydraulic cylinders is crucial to the overall performance and durability of the system. Seals must be able to resist a wide range of temperatures, and also withstand pressure. Seals must also be compatible with the hydraulic fluid used in the system.
Seals can be made from a wide variety of materials. These materials include rubber, thermoplastics, metal, leather, and felt. These materials all serve different purposes. Some seals are designed to add strength to the cylinder, while others are designed to prevent leakage.
Rubbers are commonly used for dynamic seals in the fluid power industry. They are characterized by high tensile strength, high stiffness, and resistance to abrasion and weathering. They can handle a wide range of temperatures, and can withstand water, ozone, and oxygen. They are also resistant to tearing and abrasion.
Metal materials are used for rod and piston seals. They can be made from bronze, carbon steel, stainless steel, or aluminum. They can also be galvanized for added strength. Metals can be plated for oxidation protection. They may also be bonded with thermoset materials to provide enhanced sealing capabilities.
Thermoplastic elastomers provide excellent resistance to wear and pressure. They are also characterized by elasticity and flexibility. These materials have high tensile strength and low compression set. They are also resistant to abrasion, tearing, and abrasive wear. They can be bonded to rigid plastics to increase their durability and sealing performance.
Seals are used in hydraulic cylinders to protect the cylinder from contaminants and dirt. They also prevent leakage of the hydraulic fluid. Seals can be used in higher pressure systems, though they may not be suitable in low-pressure systems. Seals may also need to be compatible with additives used in hydraulic fluids.
Piston seals
Choosing the right piston seals for hydraulic cylinders is a key factor in obtaining the best performance for your application. Seals should be able to provide reliable sealing without leakage, and prevent contaminants from entering the cylinder. A wide range of materials are available for piston seals, including plastic, rubber, and fluorocarbon. Choosing a seal that meets your application’s mechanical, chemical, and temperature requirements is also important.
Polytetrafluoroethylene (PTFE) piston seals are highly recommended. They offer excellent resistance to wear and a high temperature range. This material is also compatible with many media. They are available in a wide range of seal designs, including single-acting and double-acting. They are also available with or without anti-extrusion rings.
A wide range of piston seals are available for hydraulic cylinders. Double-acting seals, for example, contain pressure on both sides of the piston without leakage. They are typically manufactured from Turcon(r) polytetrafluoroethylene, which is specially engineered for fluid power applications.
Single-acting piston seals are designed to contain pressure on one side of the piston. They can be symmetrical or asymmetrical. Asymmetrical seals include single-acting metric U-Cup designs, which can be manufactured from a wide range of materials, including fluorocarbon.
Double-acting piston seals provide the best sealing capacity of double-acting hydraulic cylinders. These seals are capable of sealing dynamic pressure on both sides of the piston, providing maximum sealing capacity for a wide range of cylinder applications. They are also designed to maintain low friction.
Choosing the right piston seals for hydraulic applications is important to reduce the risk of damage to a machine. Hydraulic cylinder seals are designed to retain hydraulic fluids and to exclude both solid and liquid contaminants. If a seal is leaking, or not exerting enough pressure, the pressure can drop, reducing the capacity of the cylinder to perform its work.
Rod seals
Choosing the right hydraulic rod seal is an essential part of maintaining the pressure in a hydraulic system. In addition, the seal must provide a thin layer of lubrication to the piston rod to prevent corrosion. Rod seals come in many different sizes and designs. They must also withstand the pressures generated in position-holding operations.
The most common materials used for hydraulic rod seals are PTFE-based materials. These materials are specifically engineered for fluid power applications and offer outstanding temperature performance.
These seals are designed to reduce friction losses, which can be 30 to 70 percent. This helps to minimize the impact on operating budgets and the environment.
In addition, rod seals can also be used as secondary seals in a sealing system. A secondary seal works in conjunction with a primary seal to reduce the load placed on the primary seal. This can also reduce the amount of pressure peaks in the system.
The primary seal and the secondary seal work together to ensure that the cylinder leaks to the exterior, and that the piston remains radially centered in the cylinder assembly. The primary seal is designed to withstand high operating pressures. It is usually made of Turcon(r) PTFE-based material.
When a rod seal leaks, it can be dangerous. It can cause problems with the hydraulic system, as well as environmental concerns. The best solution is to choose a seal that has a backup ring. This will ensure that the seal is able to withstand side-loading, while still allowing lubrication to pass through.
Rod seals for hydraulic cylinders can be made of a variety of materials. The choice of material must be made according to the pressure and temperature requirements of the hydraulic system. The material should also be chosen based on the type of fluid being used.
Welded connections
Whether you’re buying hydraulic cylinders for a new application or repairing a cylinder, you need solid welds to prevent joint failure. Incorrect welding can cause distortion and residual stresses that will ruin your system. A certified welder can create an effective weld between dissimilar metals.
In the field of hydraulic repair, four welding processes are the most common. They are friction welding, MIG (stick welding), friction welding, and friction welding with a laser beam.
Tie rod style hydraulic cylinders use high-strength threaded steel rods. They are usually off-the-shelf items. They are usually used in industrial factory applications. They are also prone to stretching over their service life.
Welded hydraulic cylinders are designed for rugged industrial environments and perform well in tough conditions. They have a more complex design, but are generally a better solution for most applications.
Cylinders made with welded connections have a higher service life than those made with tie rods. Welded cylinders have less distortion and heat than tie rod cylinders. They also have more options for customising their design.
For example, you can have welded hydraulic cylinders with special features, such as grease zerks, and special features added to the rod rod. In a heavy-duty application, you can add a piston seal to eliminate leaks. During repair, you may also want to add mounting attachments to the piston rod.
In a heavy-duty application, you’ll find that welded cylinders have a larger bore size. This allows for more pressure and force. You can also find heavy-duty cylinders that can withstand a 3,000 pound force per square inch pressure.
You’ll find that welded cylinders are more expensive than tie rod cylinders. They also require a different set of tools. These cylinders are also more difficult to repair.
Mounting options
Choosing the correct mounting options for hydraulic cylinders is important for minimizing accelerated wear and maintaining a cylinder’s best performance. A wide variety of mounts are available to suit a wide range of applications. Each system has its own advantages and disadvantages.
A flange mount is a fixed centre-line of the cylinder. It provides good strength, rigidity and stability. It is a good choice for stationary cylinders. Flange mounts are especially useful for applications that require straight-line force transfer. They are not as tolerant to misalignment as other cylinder mounts.
The clevis mount is one of the most common mounting options for hydraulic cylinders. It is attached to the cylinder cap, which is usually the end cap, or cylinder head. These mounts are usually used in mobile hydraulics. They offer good strength, rigidity and stability, but they are not as tolerant to misalignment as other cylinder mounts.
Pivot mounts are also available for hydraulic cylinders. They allow the cylinder to pivot in a single range of motion. They are available with a cap spherical bearing. They are best for short-stroke applications. Pivot mounts are also available with an intermediate fixed trunnion. They provide stability, strength, and a centerline mounting advantage.
Centerline cylinder mounts are a good choice for ensuring longevity. They provide support along the centerline, which helps absorb forces in a straight line. They are also best for applications with high internal pressure. They can be used in conjunction with tie-rod mounts to support the rods in compression.
Clevis bracket cylinder mounts provide support against side loading, which is important in a number of applications. These mounts can be installed into standard bore sizes, and have a double-tang design for improved rigidity and strength. They also have snap rings and cotter pins to hold the mounting bracket in place.
editor by czh 2022-12-22
China Good quality The Manufacturer Supplies High Pressure Steel Hydraulic Cylinder Body of Stainless Power Piston Accessories with Good quality
Product Description
Our Advantages
Company Profile
HangZhou CZPT International Trading Co., Ltd.
HangZhou CZPT Enterprise Co., Ltd.
Starting trade service from 2002 and manufacturing in 2006, HangZhou CZPT is a parts supplier for hydraulic cylinder and pneumatic cylinder application. In addition to the 3000 standard parts, we also offer our customers tailor-made articles or assemblies that are for special application. The main products are:
— Assembly hydraulic cylinder and components
— Pneumatic cylinder accessories
— Rod ends ( ball joint ends )
— Spherical plain bearing ( radial ball joint )
— Hydraulic fittings and adaptors
— Control cable and fittings for automobile or agricultural machinery
— PTO Shaft for Agricultural machinery
—Gear and Gear BOX
—Farm Blade
We were awarded the certification of quality management system ISO 9001: 2000 in Sept. 2006.
With well experienced staff of engineers and international salesmen, HangZhou CZPT has earned customers from global markets, products are exproted to Aisa, Europe, North America, South America, South Africa…etc.
With strict quality control before shipment during production, we provide products with geat quality and competitive price.
We know what the customer expects. Quality alone is not the only criteria, flexibility and service also turn a supplier into a partner.
Types of Ball Bearings
Modern ball bearing configurations have different materials and geometries to meet the demands of different working environments and applications. There are different types of ball bearings: single row deep groove, double-row deep groove, angular contact ball bearing, thrust, and self-aligning. Let us look at the differences between each type and learn why they are important for various purposes. Listed below are some of the most common types of ball bearings.
Miniature bearings
Although miniature ball bearings are a popular choice for small mechanical components, they are not without their challenges. They must be properly lubricated and stored in clean rooms. A strand of hair could ruin a miniature bearing. Fortunately, manufacturers offer lubrication services and a “Clean Room” for customers to store their miniature bearings safely. Read on to learn more about these small bearings and how they can help you.
The size of a miniature ball bearing can vary significantly, but most types of these devices are available in sizes ranging from.040 inch to 1 eighth of an inch. Whether you need a small ball bearing for a miniature car or a tiny instrument, a miniature bearing can save space while still offering high performance. Many of these bearings are shielded to prevent dirt from entering and leakage of lubricant. They can be flanged or unflanged, and some miniature ball bearings have extended inner rings that are designed for easy plate mounting.
Miniature ball bearings are commonly made from stainless steel or chrome steel. Both metals have their advantages. Stainless steel is the most popular material for ball bearings, which allows for a high load capacity while being quiet. Because stainless steel is relatively inexpensive, many small instrument bearings are made entirely of stainless steel. The difference in price is minimal, as the amount of steel is relatively small. Stainless steel miniature bearings are the smallest and lightest of all types of miniature ball bearings.
Self-aligning ball bearings
In the simplest terms, self-aligning ball bearings are ball bearings with flex shafts. If you’re looking for a ball bearing with a high degree of precision, you’ll want to choose 1 with a flex shaft, which means it can adjust to the proper orientation of the bearing’s flex shaft. Ball bearings with flex shafts are also recommended. But, what are these bearings?
Self-aligning ball bearings are made with 2 rows of balls and a common sphered raceway on the outer ring. As a result, they can accommodate small errors in shaft alignment and mounting. The CZPT brand is especially suitable for high-speed applications requiring greater running accuracy. The self-alignment mechanism is enabled by the fact that the balls are placed in 2 rows on either side of the sphered raceway in the outer ring. These 2 rows of balls also promote reduced friction and wear.
Another type of self-aligning ball bearings is a double-row design. They feature a common sphered raceway on the outer ring, a hollow spherical ring, and a cage that rotates relative to it. A self-aligning ball bearing is used in applications where shaft misalignment is a problem, such as conveying equipment. They are also used in simple woodworking machinery and ventilators.
Ceramic ball bearings
Ceramic ball bearings have several advantages over steel or metal bearings. These include increased acceleration capability, reduced friction, improved wear-resistance, and higher speeds. The United States holds the leading position in the global ceramic ball bearings market thanks to a rebounding motor vehicle production and healthy fixed investment environment. In the United States, there are 3 primary markets for ceramic ball bearings: healthcare, automotive, and aerospace. Here are the main benefits of ceramic ball bearings:
Hybrid ball bearings are also available. Hybrid bearings feature traditional metal rings and silicon nitride (ceramic) balls. Hybrid bearings offer important performance advantages over all-steel bearings, and they are more affordable. However, full ceramic ball bearings have all ceramic parts, and are best suited for machines that require high precision. These types of bearings also resist corrosion and wear.
Compared to steel ball bearings, ceramic balls are lighter than steel. They are also less dense, which means less friction and therefore less heat. Additionally, ceramic balls operate at higher speeds than steel balls, which increases their durability and longevity. But they are still not as strong as steel bearings. And because of their reduced density, they are much cheaper to manufacture. Therefore, they are an excellent choice for many applications. You can expect them to last much longer than steel bearings.
Steel carbon ball bearings
High precision G25 ball bearings are made of the highest grade chrome steel and hot forged from bar stock. Statistical process control and exacting atmospheres help ensure uniform hardness and microstructure. Moreover, these bearings are of the highest quality, with fine surface finish and a tight tolerance. This makes them the most widely used and reliable choice for industrial and automotive applications. However, there are some considerations that should be taken into account before acquiring a steel carbon ball bearing.
Generally, AFBMA grade 200 is the standard hardness specification for this material. AFBMA grade 100 can also be obtained with great difficulty. Despite the high hardness of steel carbon ball bearings, their outer surface is just a thin hardened shell, so a special micro hardness test is needed to evaluate them. In addition to the hardness, steel balls are easily machined and ground. Some manufacturers even offer stainless steel ball bearings and ball sets.
Another factor that makes steel carbon ball bearings so valuable is their precision. They can give precise measurements, which makes them ideal for low and medium-speed applications. Due to their high precision and durability, steel carbon ball bearings can be used in many applications, from conveyor machines to roller skates. However, you should be aware that the material used to produce these bearings is not suitable for applications in which they are exposed to water and gases. Further, they are also noisy and heavy, and must be installed properly in a manufacturing environment.
Stainless steel ball bearings
Stainless steel ball bearings are made from a high-quality type of stainless steel, 440C, which offers optimal corrosion and abrasion resistance. These bearings are also durable and rust-free, and are suitable for a variety of applications. Among others, stainless steel ball bearings are used in beverage and food processing plants, pharmaceuticals, pulp and paper mills, marine environments, and freezers.
Stainless steel bearings are available in various grades. For example, AISI 440C offers corrosion resistance, while the DD400 is specifically designed for marine applications. Both types of stainless steel are available in different forms, including open, shielded, and sealed. Stainless steel ball bearings can also be custom-made, as BL is known for producing customized bearings. There are also other materials that are available.
AISI type 316 stainless steel balls are ideal for marine applications and food processing. They have excellent resistance to most organic materials and are also used in medical devices and dispenser pumps. They are also strong enough to resist many petroleum products and are widely used in medical equipment and cosmetic applications. In addition, stainless steel balls can be plated to provide an additional layer of protection against chemicals. To understand how they differ, let’s take a look at some common types of stainless steel ball bearings.
Stainless steel
Stainless steel ball bearings can be used in various applications. Besides being corrosion resistant, they also last longer thanks to the Molded-Oil lubrication technology. Stainless steel ball bearings are clean units, which saves time and money in terms of maintenance, replacement, and downtime. But what are the advantages of stainless steel ball bearings? Let us discuss these benefits. Also, we’ll discuss their advantages and disadvantages.
Stainless steel ball bearings offer notable advantages, including corrosion resistance, increased strength, and improved stability under high temperatures. These qualities make them the ideal choice for special circumstances and demanding environments. However, you should be careful when choosing stainless steel bearings. There are several different types of stainless steel. Here’s a brief look at what makes them the best choice. And remember: Stainless steels are also recyclable. In fact, they can be recycled indefinitely.
They’re made from chrome alloy electric furnace steel, which is hardened for optimum service life and strength. They have the highest surface finish and dimensional accuracy. Advanced heat-treating processes increase their strength and anti-cracking abilities. And thanks to their unique materials, they’re corrosion-resistant. As a result, they’re more durable than other types of bearings. And since they’re made with a high-quality steel, you’ll save money in the long run.
Plastic ball bearings
Plastic ball bearings were developed to meet the specific needs of applications where standard steel bearings would fail. Steel and 440C stainless steel are both susceptible to rusting when exposed to water, making them poor choices for applications involving food processing, swimming pools, and medical equipment. In addition to this, the plastic material is able to dampen vibrations and make the bearing virtually silent. Here’s what makes plastic ball bearings so great for these applications.
Plastic ball bearings are lightweight, corrosion-resistant, and offer a long service life. In addition to their low price, they can be easily cleaned and are incredibly durable. Motion plastics specialist igus has recently expanded its range of xiros polymer grooved ball bearings. These bearings are also FDA-compliant, lubricant-free, electrically insulating, and resistant to both temperature and media.
Plastic bearings are often mounted into other components like wheels, pulleys, and housings. In this way, the inner ring is essentially a profile of the pulley’s profile, and the outer ring is a shaft or fixing clip. The result is seamless integration of the bearing and the surrounding parts, which reduces the overall assembly time and costs. You can also use multiple plastic ball bearings in 1 application for more options.
