China Hot selling Piston Type Carbon Steel Tianjian by Plywood Case Hydraulic Lift Oil Cylinder vacuum pump electric

Product Description

Factory Provide Professional Customized FANUC ROBOT Welding Hydraulic Cylinder for Mining Dump Truck

Product Specifications :

Item Specifications
Bore diameter 60mm~250mm 
Bod diameter 40mm~130mm
Stroke 40mm~500mm
Woorking Pressure 17-45Mpa,Customizable
Surface treatment of piston rod HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding
Material High tensile cold drawn tube, precision honed for extended seal life
Mounting Earring,Flange,Clevis.Foot,Trunnion,Customizable
Seal Type Parker,NOK, Hallite GAPI or as customer’s requirement
Warrenty 18 months
MOQ 1pcs
Production Time Based on order quantity.normally 30-40 days.
Certification ISO9001,CE, SGS
Color Gery,Yellow,Red,Black,Customizable
Packaging metal case,plywood case,carton or as requirement 
Service OEM & ODM
Price Advantage Competitive factory price with guaranteed quality
Business Type Manufacturer 

Product Display:

Mounting Method:

Appliactions:
Mining Machinery,Small Mining Dump Truck.


Other Related Products:

Our Factory:

Inspection Process:
 

  Inspection Type  Inspection Standard
Raw Material Inspection Before storage, QC takes the measurement of the raw materials.
Process Material Inspection During the production, QCs conduct a random inspection.
Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection.
Final Function Testing All the hydraulic cylinders take hydraulic function test

Inspection of Mechanical Properties of Raw Materials
 

 


Process Inspection


Final Testing


Packing & Delivery:

About US:

Our Certificate

Our Customers

ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.

As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.

If possible, when contact with us, please apply information as below 

Bore

Rod

Stroke

Work Pressure

Mounting

Work environment

 

 

 

 

 

 

Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.

And if you have samples, we can manufacture according to your samples after sending to us.

Welcome to our factory if you have any time.

Your satisfaction is our biggest motivation.

Now, you can contact with us for any question or inquiry.

FAQ:

1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
 
2, Are you a manufacture or a trading company?
A: We are a  manufacturer.
 
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
 
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
 
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
 
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
 
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts

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Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: High Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 300/Set
1 Set(Min.Order)

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Customization:
Available

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hydraulic cylinder

What role do hydraulic cylinders play in optimizing power distribution and efficiency?

Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:

1. Power Transmission:

– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.

2. High Power Density:

– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.

3. Load Handling and Control:

– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.

4. Variable Force and Speed:

– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.

5. Energy Recovery:

– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.

6. Integrated Control Systems:

– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.

7. System Efficiency Improvement:

– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.

In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.

hydraulic cylinder

Handling the Challenges of Minimizing Fluid Leaks and Contamination in Hydraulic Cylinders

Hydraulic cylinders face challenges when it comes to minimizing fluid leaks and contamination, as these issues can impact the performance, reliability, and lifespan of the system. However, there are several measures and design considerations that help address these challenges effectively. Let’s explore how hydraulic cylinders handle the challenges of minimizing fluid leaks and contamination:

  1. Sealing Systems: Hydraulic cylinders employ advanced sealing systems to prevent fluid leaks. These systems typically include various types of seals, such as piston seals, rod seals, and wiper seals. The seals are designed to create a tight and reliable barrier between the moving components of the cylinder and the external environment, minimizing the risk of fluid leakage.
  2. Seal Material Selection: The choice of seal materials is crucial in minimizing fluid leaks and contamination. Hydraulic cylinder manufacturers carefully select seal materials that are compatible with the hydraulic fluid used and resistant to wear, abrasion, and chemical degradation. This ensures the longevity and effectiveness of the seals, reducing the likelihood of leaks or premature seal failure.
  3. Proper Installation and Maintenance: Ensuring proper installation and regular maintenance of hydraulic cylinders is essential for minimizing fluid leaks and contamination. During installation, attention should be given to proper alignment, torqueing of bolts, and adherence to recommended procedures. Regular maintenance includes inspecting seals, replacing worn-out components, and addressing any signs of leakage promptly. Proper maintenance practices help identify and rectify issues before they escalate and cause significant problems.
  4. Contamination Control: Hydraulic cylinders incorporate measures to control contamination and maintain fluid cleanliness. This includes the use of filtration systems, such as in-line filters, to remove particles and contaminants from the hydraulic fluid. Additionally, hydraulic reservoirs often have breathers and desiccant filters to prevent moisture and airborne contaminants from entering the system. By controlling contamination, hydraulic cylinders minimize the risk of damage to internal components and maintain optimal system performance.
  5. Environmental Protection: Hydraulic cylinders may be equipped with protective features to safeguard against external contaminants. For example, bellows or protective boots can be installed to shield the rod and seals from debris, dirt, or moisture present in the operating environment. These protective measures help extend the life of the seals and enhance the overall reliability of the hydraulic cylinder.

In summary, hydraulic cylinders employ sealing systems, appropriate seal materials, proper installation and maintenance practices, contamination control measures, and environmental protection features to handle the challenges of minimizing fluid leaks and contamination. By implementing these measures, manufacturers can ensure reliable and long-lasting hydraulic cylinder performance, minimize the risk of fluid leakage, and maintain the cleanliness of the hydraulic system.

hydraulic cylinder

What safety precautions should be followed when working with hydraulic cylinders?

Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:

1. Training and Knowledge:

– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.

2. Wear Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.

3. Hydraulic System Inspection:

– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.

4. Relieve Pressure:

– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.

5. Lockout/Tagout Procedures:

– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.

6. Use Proper Lifting Techniques:

– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.

7. Hydraulic Fluid Handling:

– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.

8. Regular Maintenance:

– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.

9. Follow Manufacturer Guidelines:

– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.

10. Emergency Preparedness:

– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.

By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.

China Hot selling Piston Type Carbon Steel Tianjian by Plywood Case Hydraulic Lift Oil Cylinder   vacuum pump electricChina Hot selling Piston Type Carbon Steel Tianjian by Plywood Case Hydraulic Lift Oil Cylinder   vacuum pump electric
editor by CX 2024-01-17